• Title/Summary/Keyword: Electrolytic treatment

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Influence of the Duty Cycle on the Characteristics of Al2O3 Coatings Formed on the Al-1050 by Plasma Electrolytic Oxidation (Al-1050 위에 플라즈마 전해 산화법으로 형성된 Al2O3 피막 특성에 미치는 듀티사이클의 영향)

  • Nam, Kyung-Su;Moon, Jung-In;Kongsy, Phimmavong;Song, Jeong-Hwan;Lim, Dae-Young
    • Journal of the Korean Ceramic Society
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    • v.50 no.2
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    • pp.108-115
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    • 2013
  • Oxide coatings were prepared on Al-1050 substrates by an environment-friendly plasma electrolytic oxidation (PEO) process using an electrolytic solution of $Na_2SiO_3$ (8 g/L) and NaOH (3 g/L). The effects of three different duty cycles (20%, 40%, and 60%) and frequencies (50 Hz, 200 Hz, and 800 Hz) on the structure and micro-hardness of the oxide coatings were investigated. XRD analysis revealed that the oxides were mainly composed of ${\alpha}-Al_2O_3$, ${\gamma}-Al_2O_3$, and mullite. The proportion of each crystalline phase depended on various electrical parameters, such as duty cycle and frequency. SEM images indicated that the oxide coatings formed at a 60% duty cycle exhibited relatively coarser surfaces with larger pore sizes and sintering particles. However, the oxides prepared at a 20% duty cycle showed relatively smooth surfaces. The PEO treatment also resulted in a strong adhesion between the oxide coating and the substrate. The oxide coatings were found to improve the micro-hardness with the increase of duty cycle. The structural and physical properties of the oxide coatings were affected by the duty cycles.

Comparison of PEO Coating Layer of AZ31 Alloy Surface according to EDTA Contained in Electrolytic Solution (전해 용액에 포함된 EDTA에 따른 AZ31 합금 표면의 PEO 코팅 층 비교)

  • Woo, Jin-Ju;Kim, Min-Soo;Koo, Bon-Heun
    • Composites Research
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    • v.33 no.4
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    • pp.185-190
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    • 2020
  • Titanium is widely used as an implant material due to its excellent biocompatibility, but has a problem due to high cost and high Young's modulus compared to bone. Magnesium alloy is attracting attention as a material to replace it. Magnesium alloy, like titanium, has excellent biocompatibility and has a Young's modulus similar to that of bone. However, there are corrosion resistance problems due to corrosion, and various surface treatment methods are being studied to solve them. In this study, the ceramic coating layer was grown on the surface of the AZ31 magnesium alloy in an electrolytic solution containing EDTA, and the properties of the formed coating were analyzed through SEM and XRD to analyze the microstructure and shape, and measured the micro hardness of the coating layer. Corrosion properties in the body were evaluated through a corrosion test in SBF solution, a component similar to blood plasma.

Characteristics of Coating Films on Hot-Dipped Aluminized Steel Formed by Plasma Electrolytic Oxidation Process at Different Current Densities (PEO 전류밀도 조건에 따른 알루미늄도금 강재상 산화코팅막의 특성)

  • Choi, In-Hye;Lee, Hoon-Seung;Lee, Myeong-Hoon
    • Journal of the Korean institute of surface engineering
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    • v.50 no.5
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    • pp.366-372
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    • 2017
  • Plasma electrolytic oxidation(PEO) has attracted attention as a surface treatment which has high wear resistance and corrosion resistance. PEO is generally considered as cost-effective, environmentally friendly and superior in terms of coating performance. Most of studies about the PEO processes have been applied to light metals such as Al and Mg. Because the strength of Al and Mg is weaker than that of steel, there is a limit to the application. In this study, PEO process was used to form oxide coatings on Hot dipped aluminized(HDA) steel and the characteristics of the coating film according to the PEO current density were studied. The morphology was observed by SEM and component was analyzed by using EDS. The corrosion behaviors of PEO coating films were estimated by exposing salt spray test at 5 wt.% NaCl solution and measuring polarization curves in deaerated 3 wt.% NaCl solution. With the increase of PEO process current density, the pore size of the coating surface and the thickness of coating increased. It was confirmed that no Fe component was present on the coating surface. PEO coating films obviously showed good corrosion resistance compared with HDA. It is considered that the PEO coating acts as a barrier to protect the base material from external factors causing corrosion.

Surface Modification of High Si Content Al Alloy by Plasma Electrolytic Oxidation (플라즈마 전해 산화 공정을 이용한 고 실리콘 알루미늄 합금의 표면 산화막 형성)

  • Kim, Yong Min;Hwang, Duck Young;Lee, Chul Won;Yoo, Bongyoung;Shin, Dong Hyuk
    • Korean Journal of Metals and Materials
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    • v.48 no.1
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    • pp.49-56
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    • 2010
  • This study investigated how the surface of Al-12wt.%Si alloy modified by the plasma electrolytic oxidation process (PEO). The PEO process was performed in an electrolyte with sodium hexametaphsphate as a conducting salt, and the effect of ammonium metavanadate on variations in the morphology of electrochemically generated oxide layers on the alloy surface was investigated. It is difficult to form a uniform passive oxide layer on Al alloys with a high Si content due to the differences in the oxidation behavior of the silicon-rich phase and the aluminum-rich phase. The oxide layer covered the entire surface of the Al-12WT.%Si alloy uniformly when ammonium metavanadate was added to the electrolyte. The oxide layer was confirmed as a mixture of $V_2O_3$ and $V_2O_5$ by XPS analysis. In addition, the oxide layer obtained by the PEO process with ammonium metavanadate exhibited a black color. Application of this surface modification method is expected to solve the problem of the lack of uniformity in the coloring of oxide layeres caused by different oxidation behaviors during a surface treatment.

Wear Characteristics of Mg Light Alloy Coated by APEO Surface Treatment (개량된 플라즈마 전해산화기술로 경면처리시킨 Mg 경량합금의 내마모 특성)

  • Lee, Seung-Hyeop;Gang, Gye-Myeong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.11a
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    • pp.151-152
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    • 2007
  • 개량된 플라즈마 전해산화 기술(Advanced Plasma Electrolytic Oxidation; APEO)을 사용하여 마그네슘((Mg)기판표면을 경면처리한 후 내마모 특성을 조사하였다. 시편의 마찰계수 거동과 시간에 따른 마모깊이의 변화를 조사하여 APEO 처리 후 마모특성의 변화를 관찰하였다.

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Properties of Surface Treatment for Aluminum Alloy by Plasma Electrolytic Oxidation (PEO를 이용한 알루미늄 합금의 표면처리 방법 및 특성 평가)

  • Jin, Yeon-Ho;Jeong, U-Cheol;Choe, Jin-Ju;Yang, Jae-Gyo
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.70.1-70.1
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    • 2018
  • 자동차를 포함한 수송기기, 전기 및 전자산업에 있어 경량화, 소형화, 고성능화와 함께 에너지 및 원가절감을 위한 노력이 활발하게 이루어지고 있다. 알루미늄은 신소재 및 고효율 제조공정 개발을 위한 합금설계기술, 용해/주조 기술, 가공기술, 열처리 기술, 시험평가 기술, 시뮬레이션 기술에 대한 전방위적인 연구가 진행되고 있다. 최근 프리미엄 자동차 시장에 고강도 알루미늄을 이용한 휠 시장이 폭발적으로 증가하고 있다. 2010년 전세계 자동차 휠 시장 규모는 56조원으로 알루미늄 휠 시장 규모는 약 19조원으로 점차 증가하고 있으며, CO2 배출 및 연비 증가에 대한 시대적 요구에 의해 수송기기의 경량화 및 주행 성능 향상으로 알루미늄 휠 시장 규모는 해마다 증가하고 있다. 7xxx 계열의 알루미늄 합금을 이용해 PEO (Plasma Electrolytic Oxidation) 혹은 MAO (Micro Arc Oxidation)를 이용해 표면처리를 수행하였다. 표면처리는 Silicate, Vanadate 및 Phosphate 등의 전해액을 선택적으로 사용하였으며, AC 200 ~ 500 V의 전압 조건 범위에서 CV 모드로 전류를 인가하였다. 형성된 표면 산화층은 산화막 두께 분석, 내마모 특성 평가, 염수분무 평가, 전기화학 평가(Potentiodynamic Polarization) 등을 통해 표면 산화층 분석을 진행하였다.

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Influence of the Electrical Parameters on the Fabrication of Oxide Layers on the Surface of Al-1050 by a Plasma Electrolytic Process (플라즈마 전해 산화법에 의한 Al-1050 표면상의 산화막 제조에 미치는 전기적 변수의 영향)

  • Nam, Kyung-Su;Song, Jeong-Hwan;Lim, Dae-Young
    • Journal of the Korean Ceramic Society
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    • v.49 no.6
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    • pp.498-504
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    • 2012
  • Oxide layers were prepared by an environmentally friendly plasma electrolytic oxidation (PEO) process on an Al-1050 substrate. The electrolyte for PEO was an alkali-based solution with $Na_2SiO_3$ (8 g/L) and NaOH (3 g/L). The influence of the electrical parameters on the phase composition, microstructure and properties of the oxide layers formed by PEO were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The voltage-time responses were recorded during various PEO processes. The oxides are composed of two layers and are mainly made of ${\alpha}$-alumina, ${\gamma}$-alumina and mullite phases. The proportion of each phase depends on various electrical parameters. It was found that the surface of the oxides produced at a higher current density and Ia/Ic ratio shows a more homogeneous morphology than those produced with the electrical parameters of a lower current density and lower Ia/Ic ratio. Also, the oxide layers formed at a higher current density and higher Ia/Ic ratio show high micro-hardness levels.

Advanced Lake Water Treatment with Bipolar Packed Bed Electrode Cell(II) (3차원 전극(Bipolar Packed Bed Electrode)을 이용한 호소수 처리(II))

  • 장철현;박상우;최창수
    • Journal of Environmental Science International
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    • v.11 no.4
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    • pp.355-360
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    • 2002
  • This study was to analyze the right of wrong of gray-water treatment by applying BPBE electrode cell to the effluence water in the terminal disposal plant of sewage. The results were as follows : The best result was obtained with applied voltage 40V and detention time 6 minutes for the BPBE electrode cell which has the graphite-plate in main electro-de, packing coconut activated carbon. The elimination rate of COD of Al-plate was higher than that of graphite-plate in main electrode. The result of electrolysis for 3 hour in parallel circuit showed the using possibility of gray-water according to each elimination rate : COD 59%, T-N 69 %, T-P 69%. The BPBE electrode cell with the Al-plate in main electrode made the best effect for the elimination of algae in lake water and algae were not occurred in electrolytic water.

Treatment of steelmaking process waste water by superconductor HGMS method (초전도 HGMS법에 의한 제철공정 폐수처리)

  • Kim Tae-Hyung;Ha Dong-Woo;Oh Sang-Soo;Ha Hong-Soo;Park Sung-Kook;Lee Sang-Gil;Noh Yu-Mi
    • Progress in Superconductivity and Cryogenics
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    • v.8 no.3
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    • pp.41-44
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    • 2006
  • This study introduced waste water treatment method by superconducting HGMS(High Gradient Magnetic Separation). HGMS treatment method is high efficient method for various waste water, we have surveyed superconducting magnetic separation technology. We fabricated the prototypes of magnetic matrix filter consisting of stainless steel mesh, which is a core component in the magnetic separation system. In our basic preliminary experiment using HGMS, it was made clear that the fine para-magnetic particles in the wasted water obtained from steelmaking process of POSCO can be separated with high efficiency.

AN EXPERIMENT STUDY ON THE BOND STRENGTH OF ADHESIVE RESINS TO SUEEXSSIVELY RECAST ALLOYS FOR REISN-BONDED RESTORATIONS (반복주조된 치과용 합금의 피착면 처리방법에 따른 접착성 수지와의 접착강도에 관한 실험적 연구)

  • Jung, Kum Tai;Yang, Jae Ho;Lee, Sun Hyung;Jung, Hun Yung
    • The Journal of Korean Academy of Prosthodontics
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    • v.28 no.2
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    • pp.53-76
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    • 1990
  • The purpose of this study was to evaluate the tensile bond strength of adhesive resins to successively recast Rexillium III and Degudent-U. Recasting was done 4times successively. Specimen $A_1$, were cast by new metal, and $A_2$ by surpus of $A_1$, $A_3$ by surplus of, $A_2$ $A_4$ by surplus of $A_3$, $A_5$ by surplus of $A_4$ plus 50% new metal. The types of surface treatment for resinbonded restoration in this experiment were electrolytic etching by OXY-ETCH(Oxy dental products, Inc., Hillside, New Jersey, U.S,A.), aluminum oxide blasting, anodic oxidation by EZ-OXISOR( Towagiken Co., Kyoto, Japan), electrotinplating by Kura Ace(Kuralay Co., Kyoto, Japan). Three kinds of cementing resin used in this study were Comspan(K.P. Cauil Co, Milford Delaware, U.S.A.), Super Bond C&B(Sun-Medical Co. Ltd., Kyoto,Japan), Panavia EX(Kuralay Co., Ltd., Osaka, Japan). Tensile bond strength was measured by Instron Universal testing machineModel 1125) and all the specimen were observed with SEM(JEOL, JSM-T2000) and mode of bond failure were recorded. The obtained results were as follows : 1. In electrolytic etched group, tensile bond strength was decreassed when recast alloy was used, and tensile bond strength of Compan and panavia EX were not significantly different(P>0.05). 2. In remaining group treated by aluminum oxide blasting, EZ-OXIOR, Kura Ace, tensile bond strength were not changed when recast alloy were used, and tensile bond strength of SuperBond(C&B and Panavia EX were not significantly different(P>0.05). 3. IN SEM evaluation, electrolytic etched group and electrotinplated group exhibited different image when recast alloy was used, and remaining groups treated by aluminum oxide blasting, EZ-OXISOR exhibited the same. 4. IN observation of bond failure, electrolytic etched group exhibited adhesive failure and remaing groups treated by aluminium oxid blasting, EZ-OXISOR, Kura Ace exhibited adhesive and cohesive failure.

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