• Title/Summary/Keyword: Electrolytic process

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Development of The Magnetic -Electrolytic-Abrasive Polishing (MEAP) (1st) -Effect of magnetic field on electrolytic finishing process- (자기전해복합경면가공의 개발에 관한 연구(제 1보) -전해공정에 미치는 자기장의 영향-)

  • 김정두
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.4 no.3
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    • pp.25-30
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    • 1995
  • A new finishing process, magnetic-electrolytic-abrasive polishing(MEAP), combining Lorentz' force effect in the traditional electrolytic finishing process was developed to realize the high efficiency as well as high surface quality of finishing . The paper describes the theoretical basis about the modification of electrolytic ions motion by the magnetic field. The effect of magnetic field on the electrolytic process was discussed was and analyzed from the result of model test.

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Development of Ultral Clean Machining Technology with Electrolytic Polishing Process

  • Lee, Eun-Sang;Park, Jeong--Woo;Moon, Young-Hun
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.1
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    • pp.18-25
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    • 2001
  • Electrolytic polishing is the anodic dissolution process in the transpassive state. It removes non-metallic inclusion and improves mechanical and corrosion resistance of stainless steel. If there is a Bailby layer, it will be removed and the true structure of the surface will be restored. Electrolytic polishing is normally used to remove a very thin layer of material from the surface of metal object. A new electrolyte composed of phosphoric, sulfuric and distilled water has been developed in this study. Two current density, high & low current density regions, have been applied in this study. In this study, In the region of high current density, there is no plateau region but excellent electrolytic polishing effect can be accomplished in short machining time because material removel process and leveling process occur simultaneously. In the low current density region, there can be found plateau region. The material removal process and leveling process occur successively. The aim of this work is to determine electrolytic polishing for stainless steel in terms of high & low current density and workpiece surface roughness.

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The Effect of Optimum In-process Electrolytic Dressing in the Mirror-like Grinding of Die steel by Superfind Abrasive wheel (초지립 지석에 의한 금형강 경면연삭시 최적 연속 전해드레싱의 영향)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.6
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    • pp.16-25
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    • 1999
  • In recent years, grinding techniques for precision machining of brittle materials used in die, model and optical parts have been improved by using superfine abrasive wheel and precision grinding machine. The completion of optimum dressing of superfine abrasive wheel makes possible the effective precision grinding of die steel(STD-11). In this study, a new system and the grinding mechanism of optimum in-process electrolytic dressing were proposed. This method can carry out optimum in-process electrolytic dressing of superfine abrasive wheel. Therefore, the optimum in-process electrolytic dressing is a good method to obtain the efficiency and mirror-like grinding of STD-11.

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Weight Reduction Properties of PET Fabrics Treated with Electrolytic Reduction Water (전해환원수에 의한 폴리에스테르 직물의 감량가공 특성)

  • Ro Duck-Kil;Hong Young-Ki;Bae Kie-Seo
    • Textile Coloration and Finishing
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    • v.17 no.5 s.84
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    • pp.37-44
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    • 2005
  • The electrolytic water(EW) has been used in agriculture, medical, semiconductor, and household fields. However there has been no use of EW in the textile process so far, because the application in the textile industry has been needed a large amount of EW in real process conditions. Recently, we have got electrolytic oxidation water(EOW) and electrolytic reduction water(ERW) by development of a electricity electron technology. And, the productivity of EW manufacture apparatus is arrived to large capacity. As a result, the application of EW could be possible in the textile industry. In this study, to confirm the possibility of application of EW, we scoured and hydrolyzed PET fabric using the EW. It was possible that the application of ERW for the scouring and hydrolysis of PET fabrics in the textile process.

Manufacture of Lapping Wheel for Electrolytic Dressing and Evaluation of Electrolytic Characteristics (연속 전해드레싱용 래핑지석의 제작 및 전해 특성 평가)

  • 최재영;이은상;송지복
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.914-917
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    • 2000
  • Application of ceramics, carbide, ferrite has grown considerably due to significant improvement in their mechanical properties such as light weight, chemical stability , super wear resistance and electronical. Despite these character, the me of advanced material has not increased because of poor machinability. The method of using of metal bond wheel was proposed. But it is difficult that metal bond wheel can be dressed. Recently, the technology of in-process electrolytic dressing is developed to solve this problem. This method need wheel for electrolytic dressing, power supply and electrolyte. But development of wheel for electrolytic dressing is the most need. The aim of this study is development of wheel for electrolytic and appraisement of CIB-diamond lapping wheel

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The Degumming and Sericin Recovery of the Silk fabric Using the Electrolytic Water (전해수를 이용한 견섬유 정련 및 세리신 회수 (I))

  • 배기서;하헌주;박광수
    • Textile Coloration and Finishing
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    • v.14 no.4
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    • pp.249-258
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    • 2002
  • Natural silk is formed by two proteins : the crystalline fibroin (inside the silk thread) and amorphous sericin (as a tube outside the thread). The degumming process is used to eliminate the external sericin prior to dyeing ; generally it makes use of soaps at about pH 10. Sericin is the protein constituent that "gums"together the fibroin filaments of cocoon silk. It constitutes about 25% of the weight of the cocoon, is soluble in hot water and "gels" on cooling. The removal of sericin from raw silk, known as degumming, is a simple but important process usually employing hot dilute soap or alkaline solution and occasionally dilute acids or enzymic methods. During degumming, alkali is taken up by the sericin and the free acid from the soap is formed ; this may be deposited on the fiber, reducing the rate of degumming and protecting it from hydrolysis. Alkali is often added to maintain or restore the pH of the baths, but it is rarely used alone, since it leaves the silk rather harsh in handle. If complete sericin removal is required as for printing, sodium carbonate may be added. If the pH of the bath exceeds 11, the fibroin is attacked. Recently, According to the development of electrolysis, we can be obtained the electrolytic reduction water(above pH 11.5) and electrolytic oxidation water (below pH 3). The aim of this work was to study a degumming process using electrolytic water and a possibility of sericin recovery. The new degumming process used electrolytic water operates at $95^\circ{C}$ for 2hr. without any reagents. The wastewater of this process are formed by a solution of sericin in water. This conditions suggest the study of a possible recovery of this protein (sericin) which has an amino acid composition suitable for many used in cosmetics, textile finishing agents, animal feeding, etc. The degumming process using electrolytic water is available to reduce treatment costs and pollute and at the same time to recover sericin.

Ultra Precision Lapping of Machinable Ceramic by In-process Electrolytic Dressing (연속전해드레싱을 적용한 머신어블 세라믹의 초정밀 래핑 가공)

  • 이은상;원종구
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.3
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    • pp.1-7
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    • 2003
  • In-process Electrolytic Dressing is a lapping method using electrolysis. This technology provides dressing to CIB-Diamond Lapping wheels during the lapping process for continuous protrude abrasive from super-abrasive wheels. so loading and glazing are disappeared apparently. Ultra-precision lapping of the machinable commies will be studied in the viewpoint of In-process Electrolytic Dressing. For ultra-precision lapping, need to develop an ultra-precision lapping system suitable metal bonded diamond wheel, and appropriate condition of u10a-precision lapping machining.

A Study on the Mirror Surface Grinding of Optical Glass Utilizing Electrolytic In-Process Dressing (전해 인프로세스 드레싱을 이용한 Optical glass계의 경면연삭에 관한 연구)

  • 조주현;원종호;박원규;이진오;김민수;김성수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.410-415
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    • 2003
  • Electrolytic In-process Dressing (ELID) technique for metal bonded diamond grinding wheel has been developed for mirror surface grinding of hard and brittle materials. This study process optical glass in using Electrolytic In-process Dressing. In using to main variable wheel speed (400rpm~2000rpm),feed rate (5$\mu\textrm{m}$/min~25$\mu\textrm{m}$/min),depth of cut (3$\mu\textrm{m}$~5$\mu\textrm{m}$),dressing and spray. We measured surface roughness in representative brittle materials

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Development of lapping wheel for Electrolytic Dressing and evaluation of performance (전해 드레싱용 래핑지석의 개발 및 성능평가)

  • 송지복;이은상;최재영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.858-861
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    • 2000
  • Application of ceramics, carbide, ferrite has grown considerably due to significant improvement in their mechanical properties such as light weight chemical stability super wear resistance and electronical. Despite these character, the use of hi-tech material has not increased because of poor machinability. The method of using of metal bond wheel was proposed. But it is difficult that metal bond wheel can be dressed. Recently, the technology of in-process electrolytic dressing is developed to solve this problem. This method need wheel for electrolytic dressing, power supply and electrolyte. But development of wheel for electrolytic dressing is the most need. The aim of this study is development of wheel for electrolytic and appraisement of CIB-diamond lapping wheel

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A Study on the Development of In-Processor Dressing Lapping Wheel and its Evaluation of Machining Characteristics (연속 전해드레싱용 래핑숫돌 개발 및 성능평가)

  • Choe, Jae-Yeong;Lee, Eun-Sang;Song, Ji-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.132-137
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    • 2001
  • Application of ceramics, carbide, ferrite has grown considerably due to their mechanical properties such as high degree hardness, chemical stability, super wear resistance. Despite these characters, the use of advanced material has not increased because of poor machinability. The application of metal bonded wheel was proposed. But it is difficult that metal bond wheel can be dressed. Recently, to solve this problem, the technology of in-process electrolytic dressing is developed. This method need wheel for electrolytic dressing, power supply and electrolyte. The aim of this study is development of CIB-D wheel for electrolytic and its evaluation of electrolytic characteristics, and achieve ultra-precision lapping of carbide, optic glass.

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