• 제목/요약/키워드: Electrochemical Surface Treatment

검색결과 292건 처리시간 0.036초

The Study of Corrosion Behavior of Active Screen Plasma Nitrided Stainless Steels

  • Chiu, L.H.;Chang, C.A.;Yeh, S.H.;Chen, F.S.;Chang, Heng
    • Corrosion Science and Technology
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    • 제6권5호
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    • pp.251-256
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    • 2007
  • Plasma nitriding is a surface treatment process which is increasingly used to improve wear, fatigue and corrosion resistance of industrial parts. Active screen plasma nitriding (ASPN) has both the advantages of the classic cold wall and the hot wall conventional dc plasma nitriding (DCPN) method and the parts to be nitrided are no longer directly exposed to the plasma. In this study, AS plasma nitriding has been used to nitride the UNS S31803 duplex stainless steel, AISI 304 and AISI 316 austenitic stainless steel, and AISI 420 martensitic stainless steel. Treated specimenswere characterized by means of microstructural analysis, microhardness measurements and electrochemical tests in NaCl aerated solutions. Hardness of the nitride cases of AISI 420 stainless steel by Knoop test can get up to 1300 HK0.1. From polarization tests, the corrosion current densities of AISI 420 and UNS S31803specimens ASPN at $420^{\circ}C$ were generally lower than those of their untreated substrates. The corrosion resistance of UNS S31803 duplex stainless steel can be enhanced by plasma nitriding at $420^{\circ}C$ Cowing to the formation of the S-phase.

Structure and Properties of Cation Exchange Membrane made of Sulfonated Polyethersulfone

  • Nah, Sung-Soon;Lee, Sung-Min;Ryul, Min-Byung;Lee, Chang-So
    • 한국막학회:학술대회논문집
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    • 한국막학회 1999년도 The 7th Summer Workshop of the Membrane Society of Korea
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    • pp.115-115
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    • 1999
  • In this work a new process was developed for the sulfonation of the chemicallly stable engineering polymer polyethersulfone as membrane materials for electrodialysis or a flow battery applications. Commercially available polyethersulfone polymer was partially sulfonated using a CSA sulfonating agent in a dichloromethane solvent, which sulfonated polyethersulfone with various sulfonation levels have been prepared. Sulfonated polyethersulfone (SPES) membranes with different ion capacities were prepared for the purpose of identifying cation exchange membrane properties, in an attempt to find a low cost replacement for Nafion, which most of the perfluorinated membranes, known to exhibit a prolonged service life, are expensive and difficult to process. The following features were determined: the degree of sulfonation, water uptake, thermal analysis, and electrochemical properties such as ion exchange capacities, resistivity, selectivity of ion permeation. The surface of the cation exchange membranes, decomposed with the H202-treatment, were observed by using scanning electron microscope. The area resistivities of SPES mebranes in 5N-NaOH decreased from $2,150{\;}{\Omega}-cm2$ to less than $15{\Omega}-cm2$ as the ion exchange capacity (IEC) increased from 0.62 to 1.73 millieequivlants per dry gram(meq/dg).eq/dg).

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에어로졸 공정을 이용한 오산화바나듐(V2O5)-그래핀 복합체 제조 및 슈퍼커패시터 응용 (Preparation of V2O5-Graphene Composites using Aerosol Process for Supercapacitors Application)

  • 이총민;장희동
    • 한국입자에어로졸학회지
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    • 제16권4호
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    • pp.95-105
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    • 2020
  • Vanadium Pentoxide (V2O5) has been emerged as alternative electrode materials for supercapacitors due to their low cost, natural abundance, and environmental friendliness. Graphene (GR) loaded with V2O5 can exhibit enhanced specific capacitance. In this study, we present three-dimensional (3D) crumpled graphene (CGR) decorated with V2O5. The V2O5-graphene composites were synthesized from a colloidal mixture of graphene oxide (GO) and Ammonium metavanadate (NH4VO3), via aerosol spray drying and post heat treatment process. The average size of composite was ranged from 1.82 to 4.6 ㎛. Morphology of the composite changed from a crumpled paper ball to spherical ball having relatively smooth surface as the content of V2O5 increased in the composites. The electrochemical performance of the V2O5-graphene composites was examined. The V2O5-graphene composite electrode showed the specific capacitance of 312 F/g. In addition, the device possessed acceptable cyclic stability, with 84% after 2000 cycles at 2 A/g. These outstanding properties are expected to make the composites prepared in this study as promising electrode materials for supercapacitor applications.

슈퍼오스테나이트 스테인리스강의 순환동전위 분극특성에 미치는 해수온도의 영향과 손상 거동에 관한 미시적 분석 (Effect of Seawater Temperature on the Cyclic Potentiodynamic Polarization Characteristics and Microscopic Analysis on Damage Behavior of Super Austenitic Stainless Steel)

  • 황현규;김성종
    • Corrosion Science and Technology
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    • 제20권6호
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    • pp.412-425
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    • 2021
  • Because austenitic stainless steel causes localized corrosion such as pitting and crevice corrosion in environments containing chlorine, corrosion resistance is improved by surface treatment or changes of the alloy element content. Accordingly, research using cyclic potentiodynamic polarization experiment to evaluate the properties of the passivation film of super austenitic stainless steel that improved corrosion resistance is being actively conducted. In this investigation, the electrochemical properties of austenitic stainless steel and super austenitic stainless steel were compared and analyzed through cyclic potentiodynamic polarization experiment with varying temperatures. Repassivation properties were not observed in austenitic stainless steels at all temperature conditions, but super austenitic stainless steels exhibited repassivation behaviors at all temperatures. This is expressed as α values using a relational formula comparing the localized corrosion rate and general corrosion rate. As the α values of UNS S31603 decreased with temperature, the tendency of general corrosion was expected to be higher, and the α value of UNS N08367 increased with increasing temperatures, so it is considered that the tendency of localized corrosion was dominant.

졸-겔법을 이용한 Titania-silica 혼합 음극활물질의 제조 (Manufacture of Titania-silica Composite Anode Materials by Sol-gel Method)

  • 방종민;조영임;나병기
    • 청정기술
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    • 제16권2호
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    • pp.140-144
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    • 2010
  • 리튬이온전지의 음극활물질로서 titania-silica 혼합물을 얻기 위해 TiCl4와 TEOS를 전구체로 사용하여 졸-겔법을 이용해 합성하였다. 졸-겔법을 이용하여 혼합물을 합성할 경우에 균일한 분포를 갖는 화합물을 제조할 수 있다. 마이크로파를 이용하여 혼합물을 열처리하여 새로운 물성을 갖는 화합물의 제조를 시도하였다. 합성한 화합물의 물성을 측정하기 위하여 화합물의 조성, 열처리 온도 및 마이크로파 처리등을 실험변수로 사용하였다. 특성 분석방법으로는 합성물질의 구조적 특성과 입자의 표면분석을 하기 위해 XRD(X-ray diffraction)와 SEM (scanning electron microscopy)과 전지 충 방전기를 사용하여 충 방전에 따르는 전지의 용량변화를 관찰하였다.

전자 개폐기용 바이메탈 소재(Fe-Ni / Fe-Ni-Mo)의 부식거동 (Corrosion Behavior of Bimetal Materials (Fe-Ni / Fe-Ni-Mo) for Electromagnetic Switches)

  • 안유정;황은혜;전재열;김성진
    • Corrosion Science and Technology
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    • 제22권6호
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    • pp.478-483
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    • 2023
  • This study examined the corrosion behavior of bimetal materials composed of Fe-Ni alloy and Fe-Ni-Mo alloy, both suitable for use in electromagnetic switches. Electrochemical polarization and weight loss measurements revealed that, in contrast to Fe-Ni alloy, which exhibited pseudo-passivity behavior, Fe-Ni-Mo alloy had higher anodic current density, displaying only active dissolution and greater weight loss. This indicated a lower corrosion resistance in the Fe-Ni-Mo alloy. Equilibrium calculations for the phase fraction of precipitates suggested that the addition of 1 wt% Mo may lead to the formation of second-phase precipitates, such as Laves and M6C, in the γ matrix. These precipitates might degrade the homogeneity of the passive film formed on the surface, leading to localized attacks during the corrosion process. Therefore, considering the differences in corrosion kinetics between these bimetal materials, the early degradation caused by galvanic corrosion should be prevented by designing a new alloy, optimizing heat treatment, or implementing periodic in-service maintenance.

TiN 및 WC코팅된 치과용 어버트먼트 나사의 안정성 (Stability of TiN and WC Coated Dental Abutment Screw)

  • 손미경;이충환;정재헌;정용훈;최한철
    • 한국표면공학회지
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    • 제41권6호
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    • pp.292-300
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    • 2008
  • Dental implant system is composed of abutment, abutment screw and implant fixture connected with screw. The problems of loosening/tightening and stability of abutment screw depend on surface characteristics, like a surface roughness, coating materials and friction resistance and so on. For this reason, surface treatment of abutment screw has been remained research problem in prosthodontics. The purpose of this study was to investigate the stability of TiN and WC coated dental abutment screw, abutment screw was used, respectively, for experiment. For improving the surface characteristics, TiN and WC film coating was carried out on the abutment screw using EB-PVD and sputtering, respectively. In order to observe the coating surface of abutment screw, surfaces of specimens were characterized, using field emission scanning electron microscope(FE-SEM) and energy dispersive x-ray spectroscopy(EDS). The stability of TiN and WC coated abutment screw was evaluated by potentiodynamic, and cyclic potentiodynamic polarization method in 0.9% NaCl solution at $36.5{\pm}1^{\circ}C$. The corrosion potential of TiN coated specimen was higher than those of WC coated and non-coated abutment screw. Whereas, corrosion current density of TiN coated screws was lower than those of WC coated and non-coated abutment screw. The stability of screw decreased as following order; TiN coating, WC coating and non-coated screw. The pitting potentials of TiN and WC coated specimens were higher than that of non-coated abutment screw, but repassivation potential of WC coated specimen was lower than those of TiN coated and non-coated abutment screws due to breakdown of coated film. The degree of local ion dissolution on the surface increased in the order of TiN coated, non-coated and WC coated screws.

연료전지 촉매의 입자크기가 내구성에 미치는 영향 (Effect of Pt Particle Size on the Durability of PEMFC)

  • 민경원;김현종;한명근;류태우;김목순;주영환
    • 전기화학회지
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    • 제11권4호
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    • pp.313-318
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    • 2008
  • 본 연구에서는 백금의 입자크기가 내구성과 활성에 미치는 영향을 고찰하였다. 상용 Pt/C의 열처리를 통해 백금 입자 크기를 $3.5{\sim}9\;nm$로 조절하였고, XRD와 TEM을 통해 이를 확인하였다. 촉매의 내구성 분석을 위해 가속 실험을 실시하였고, 촉매 활성 측정을 위해 산소환원반응 실험을 하였다. 백금의 입자크기를 증가시킬수록 내구성은 향상되었으나 촉매의 활성이 저하되었다. 즉 촉매의 내구성과 활성은 반비례관계가 성립된다는 것을 확인하였다. 그리고 저하된 촉매 활성과 내구성을 향상시키기 위해, 합금 촉매를 사용하였다.상용 Pt/C의 최대 전력 밀도는 약 $507.6\;mV/cm^2$ 이고, PtCo/C 합금촉매는 $585.8\;mV/cm^2$이었다. 전기화학적 표면적은 상용 Pt/C는 약 60%정도 감소하였고, PtCo/C 합금촉매는 약 24%정도의 감소율을 나타냈다. 따라서 백금의 입자 크기 조절과 합금화를 통해 백금의 내구성과 활성을 동시에 높일 수 있었다.

천연 해수에서 304 스테인리스강의 내식성에 미치는 DC glow 방전 플라즈마 이온질화처리 온도의 영향 (Effects of plasma ion nitriding temperature using DC glow discharge on improvement of corrosion resistance of 304 stainless steel in seawater)

  • 정상옥;박일초;김성종
    • Journal of Advanced Marine Engineering and Technology
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    • 제41권3호
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    • pp.238-244
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    • 2017
  • 플라즈마 이온질화 기술은 특히 스테인리스강의 표면경도 향상을 통한 기계적 성질 개선을 위해 산업 전반에서 널리 사용되고 있다. 또한 저온처리가 가능할 뿐만 아니라 담금질 강, 가스 질화 또는 침탄에 비해 변형이 적으며, 높은 표면 경도와 부식 저항성을 향상시키는 이점이 있다. 많은 연구자들에 의해 $450^{\circ}C$ 이하의 온도에서 플라즈마 이온질화 처리 시 expanded austenite(S-상)에 의해 부식 저항성이 향상되는 것으로 나타났다. 이때 대부분의 실험은 HCl 또는 NaCl과 같은 염화물 용액에서 실시되었다. 그러나 전기화학적인 요인으로서 염화물 용액과 천연해수 사이에는 차이가 있다. 따라서 본 연구에서는 304 스테인리스강에 대하여 다양한 온도에서 플라즈마 이온질화 처리 후 천연해수 용액에서 전기화학적 특성 분석을 통해 결과적으로 내식성이 가장 우수한 최적의 플라즈마 이온질화 처리 온도 조건을 규명하였다.

$Mg_2$Ni계 수소저장합금전극의 퇴화거동에 미치는 불화 처리 영향 (Effects of F-treatment on the Degradation of $Mg_2$Ni type Hydrogen Storage Alloy Electrode)

  • 김준성;최재웅;이창래;강성군
    • 한국재료학회지
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    • 제11권4호
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    • pp.294-299
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    • 2001
  • 기계적 합금화 방법을 이용하여 제작한 Ni-MH 전지용 $Mg_2$Ni전극의 표면 불화처리에 대한 전기화학적 충.방전 특성이 조사되었다. 20시간 밀링을 통해 제조된 $Mg_2$Ni합금은 나노결정을 가졌으며 그 $Mg_2$Ni전극의 KOH전해질내에서 충.방전 실험 결과, 초기 방전 용량이 280mAh/g이상으로 증가하였으나 10cyc1e이내에 급격히 퇴화되었다. 전극표면에서 지속적이고 안정한 불화층 형성을 목적으로 KOH용액에 잉여의 불소이온이 첨가된 $Mg_2$Ni전극의 내구성은 크게 향상되었으며 특히 2N KF를 첨가했을 경우 전극의 내구성이 가장 크게 향상되었다. 고율 방전실험의 경우도 그 성능이 90-100mAh/g으로 유지되었다 이러한 내구성 향상의 이유는 표면에 얕고 다공성인 $Mg_2$Ni층의 형성으로 인해 퇴화의 주요인인 Mg(OH)$_2$의 생성이 억제되었기 때문이었다. Effects of the surface fluorination on the electrochemical charge-discharge properties of $Mg_2$Ni electrode in Ni-MH batteries fabricated by mechanical alloying were investigated. After 20h ball milling, Mg and Ni powder formed nanocrystalline $Mg_2$Ni. Discharge capacity of this alloy increased greatly at first one cycle, but due to the formation of Mg(OH)$_2$ passive layer, it showed a rapid degradation in alkaline solution within 10cyc1es. In case of 6N KOH +xN KF electrolyte (x = 0.5, 1, 2), a continuous and stable fluorinated layer formed by adding excess F$^{-}$ ion, increased durability of $Mg_2$Ni electrode greatly and high rate discharge capability(90-100mAh/g). 2N KF addition led to the highest durability of all tested here. The reason of the improvement is due to thin MgF$_2$, which can prevent the $Mg_2$Ni electrode from forming Mg(OH)$_2$layer that is the main cause of degradation.

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