• Title/Summary/Keyword: Electro-Discharge truing

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Truing Performance of Metal-Bonded Grinding Wheel by Electro-Discharge Truing Method (금속결합제 연삭숫돌의 방전트루잉 성능 평가)

  • Kim, Tae-Kyu;Shin, Gun-Hwi;Jung, Myung-Won;Kwak, Tae-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.3
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    • pp.79-85
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    • 2016
  • Truing process is a very important process for recovering the shape of wheels worn by continuous grinding operation. In this study, the devices, controller, and spindle for electro-discharge truing were developed, and the electro-discharge truing method was applied to metal-bonded grinding wheels and compared with the conventional truing method. The shapes of the grinding wheels were measured by a surface profile measurement device. The protrusion of abrasives on the surface of the wheels was compared with the conventional truing method using an optic microscope measurement device. The experimental results showed that the performance of the electro-discharge truing method, in terms of the protrusion of abrasives on the surface of the wheels and the recovery of the shape of the worn wheels, was similar to that of the conventional truing method.

Effect of Reference Current and Depth of Cut on Electro-Discharge Energy in Electro-Discharge Truing Process for Metal-Bonded Grinding Wheel (금속결합제 연삭숫돌의 방전트루잉에서 기준전류와 절입깊이가 방전에너지에 미치는 영향)

  • Shin, Gun-Hwi;Kwak, Tae-Soo;Jung, Myung-Won;Kwak, Ihn-Sil
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.6
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    • pp.485-490
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    • 2016
  • This study focused on developing an electro-discharge truing method for the ELID grinding process using a metal-bonded grinding wheel. The truing process in grinding plays important roles in enhancing the quality of the ground surface. In this study, a reference current in the electro-discharge truing process was confirmed to be a viable solution for efficient truing through performance experiments. Current and voltage variation experiments were carried out and the variation output data were collected with a monitoring program to understand the electrodischarge phenomenon that occurs between metal-bonded grinding wheels and copper electrodes. The experimental results showed that as the reference current decreased, the average electro-discharge energy decreased. Therefore, the reference current can be used as an indicator to estimate the size of the gap between the truer and grinding wheel.

Grinding Mechanism and Case Study on Double-Disc Grinding of Ferrous Sintered Material

  • Tanaka, Masaru;Yoshimoto, Akinori;Ohshita, Hideo;Hashimoto, Toshihiko
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.877-878
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    • 2006
  • The sintered parts are mainly used for automobile industry, and a part of air conditioners. In automobile industry, the application range of sintered parts is very broad and use for a driving and a lubricating system. And air conditioner uses them for compressor. Grinding of compressor and pump parts is very difficult these days, because these parts use High hardness materials and require high precision grinding. Tool life has to be extended to decrease production cost. We analyzed processing mechanism and developed new grinding wheels for Double Disk Grinding. And, we introduce new truing technology that improved tool-life and precision.

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