• Title/Summary/Keyword: Electro -slag heating

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Application of the Riser Heating Equipment to Control Shrinkage defects for Casting of the Propeller (선박용 프로펠러 주조시 수축결함 제어용 압탕가열장치 적용)

  • Mun, Hyeon-Jun;Kim, Chung-Sup;Park, Tae-Dong;Lee, Dong-Jo;Yun, Seog-Hwan
    • Journal of Korea Foundry Society
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    • v.28 no.2
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    • pp.74-78
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    • 2008
  • An integrated riser heating equipment has been developed to control shrinkage defects originated from casting of a marine propeller. The integrated riser heating equipment is composed of up/down moving parts, heating power source parts and an integrated controller. Heat capacity putting into the riser was calculated quantitatively on the base of a heat transfer analysis, which consisted of the establishment of heating model and the theoretical analysis for heat transfer. The riser heating equipment was evaluated through arc heating and electro-slag heating method. With the results, the arc type heating method was selected by considering high thermal efficiency, inexpensive cost, and convenient workship. This equipment improves the quality of a propeller casting and the poor working environment.

Analysis of Thermal Shock and Thermal Fatigue in Tool Steels for Hot Forging (열간단조 금형강의 열충격과 열피로 특성연구)

  • 김정운;문영훈;류재화;박형호
    • Transactions of Materials Processing
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    • v.11 no.1
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    • pp.61-68
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    • 2002
  • The thermal shock and thermal fatigue test has been carried out to analyze the thermal characteristics of tool steels for hot forging and the effects of mechanical properties on this study have been investigated. The resistance to thermal shock is first of all a matter of good toughness and ductility. Therefore, a proper hot-work tool steel should be characterized by high fracture strength and high temperature toughness. Based on these results, some critical temperature($T_{fracture}$) at which fracture occur can be measured to characterize the thermal resistance of the materials. During thermal fatigue tests, the thermal fatigue cracks occur because of the repetitive heating and cooling of the die surface and the thermal fatigue damage was evaluated by analyzing different number of cycles to failure. The results showed that the resistance to thermal shock and thermal fatigue were found to be favoured by high hot tensile strength and high hot hardness, and thermal resistance of SKD61 was superior to that of ESC, SKT4 and this was caused by higher mechanical properties of SKD61.