• Title/Summary/Keyword: Electrical resistance welding

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Failure Analysis of Welded Pipe in Water Supplies for Apartment

  • Lee, Jong Kwon;Hong, Kyung Tae;Hwang, Woon Seok;Koh, Yong Tae;Park, Yong Soo
    • Corrosion Science and Technology
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    • v.3 no.2
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    • pp.67-71
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    • 2004
  • Galvanized Steel pipes have been widely used in industries and apartments, Unexpected early leakage has been found in an apartment. Tunneling corrosion or penetration was found in the water supply pipes. The chemical compositions of the pipes and properties of coating layer were evaluated. The pipes met the specification of KS D 3507. The cause of early failure was analyzed through the examination of macrostructures and microstructures, It was found that the pipes were failed by grooving corrosion, which resulted from galvanic corrosion of weld bead and matrix.

Analysis of Flow on Grooving Corrosion at the Weld of a Carbon Steel pipe made by Electrical Resistance Welding (전기저항 용접강관의 홈부식에 미치는 유동 해석)

  • Kim, Yong;Jang, Hyeuk;Ryu, Duck-Hee;Kim, Jae-Seong;Lee, Bo-Young;Boo, Joon-Hong
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1-6
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    • 2004
  • Lots of researches were gone already about grooving corrosion mechanism of ERW carbon steel pipe. But there is seldom study for water hammer happened by fluid and acceleration of corrosion rate by incresed flow velocity. Therefore, in this study carried out the analysis based on hydrodynamic and fracture mechanics. Analyzed stress that act on a pipe using ANSYS as a program, and also FLUENT and STAR-CD were used for flow phenomenon confirmation. As the result, fatigue failure is happened by water hammer and corrosion rate was increased because of turbulent flow.

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Fabrication and Static Bending Test in Ultra Light Inner Structured and Bonded(ISB) Panel Containing Repeated Inner Pyramidal Structure (피라미드 구조를 가지는 초경량 금속 내부구조 접합판재의 제작 및 특성평가)

  • 정창균;윤석준;성대용;양동열;안동규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.483-486
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    • 2004
  • Inner structured and bonded panel, or ISB Panel, as a kind of sandwich type panel, has metallic inner structures which have low relative density, because of their dimensional shape of metal between a pare of metal skin sheets or face sheets. In this work, ISB panels and inner structures formed as repeated pyramidal shapes are introduced. Pyramidal structures are formed easily with expanded metal sheet by the crimping process. Three kinds of pyramidal structures are made and used to fabricate test specimen. Through the multi-point electrical resistance welding, inner structures are bonded with skin sheet. 3-point bending tests are carried out to measure the bending stiffness of ISB panel and experimental results are discussed.

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Fabrication and Static Bending Test in Ultra Light Inner Structured and Bonded(ISB) Panel Containing Repeated Inner Pyramidal Structure (피라미드 형상의 내부구조를 가지는 초경량 금속 내부구조 접합판재의 제작 및 정적 굽힘실험)

  • Jung Chang Gyun;Yoon Seok-Joon;Lee Sang Min;Na Suck-Joo;Lee Sang-hoon;Ahn Dong-Gyu;Yang Dong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.6 s.171
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    • pp.175-182
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    • 2005
  • Inner structured and bonded panel, or ISB Panel, as a kind of sandwich type panel, has metallic inner structures which have low relative density, because of their dimensional shape of metal between a pare of metal skin sheets or face sheets. In this work, ISB panels and inner structures formed as repeated pyramidal shapes are introduced. Pyramidal structures are formed easily with expanded metal sheet by the crimping process. Three kinds of pyramidal structures are made and used to fabricate test specimen. Through the multi-point electrical resistance welding, inner structures are bonded with skin sheet. 3-point bending tests are carried out to measure the bending stiffness of ISB panel and experimental results are discussed.

A Study on the Health Evaluation in Spot Welded Zone by Using Optical Pulse and Lock-in Phase Infrared Thermography (광원 펄스와 위상잠금 적외선 열화상을 이용한 점용접부의 건전성 평가 연구)

  • Park, Hee Sang;Choi, Mang Yong;Kwon, Koo Ahn;Park, Jeong Hak;Kim, Won Tae;Lee, Bo Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.4
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    • pp.349-354
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    • 2013
  • The non-destructive testing using infrared thermography is extended to a variety of industries and non-destructive testing of welds using infrared thermography is also in progress in various ways. Currently, a non-destructive testing of electrical resistance spot welds which is mainly used is Radiography Testing. This study detected area of spot welds nugget using optical-infrared thermography. In the results, it is possible for detecting defects of nugget in a short period of time using pulse-infrared thermography.