• Title/Summary/Keyword: Electric motor vehicle design

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A Study on the Development of the BLDC Motor for 42V Automotive EHPS (42V 자동차 EHPS용 BLDC 모터 개발에 관한 연구)

  • Rhyu, Se-Hyun;Kim, Young-Kyoun;Hur, Jin;Sung, Ha-Gyeong
    • Proceedings of the KIEE Conference
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    • 2007.04c
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    • pp.119-121
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    • 2007
  • The increment of electric power demand causes interest on new higher power system such as 42V Power Net, and furthermore necessity for development of energy storage device is highlighted recently. Owing to high efficiency and easy speed control of brushless DC(BLDC) motor, the demand of BLDC motor that has high power and low noises are increasing. Especially demand of interior permanent magnet(IPM) type BLDC with high efficiency and high power in electric motion vehicle is increasing. This paper presents the design of the BLBC motor for EHPS(Electro-Hydraulic Power Steering) in 42V system and verified the characteristics by simulation and test results.

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Analytical Calculation for Predicting the Air Gap Flux Density in Surface-Mounted Permanent Magnet Synchronous Machine

  • Feng, Yan-li;Zhang, Cheng-ning
    • Journal of Electrical Engineering and Technology
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    • v.12 no.2
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    • pp.769-777
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    • 2017
  • The research of air gap flux density has a significant effect on predicting and optimizing the structure parameters of electrical machines. In the paper, the air gap coefficient, leakage flux factor and saturation coefficient are first analytically expressed in terms of motor properties and structure parameters. Subsequently, the analytical model of average air gap flux density for surface-mounted permanent magnet synchronous machines is proposed with considering slotting effect and saturation. In order to verify the accuracy of the proposed analytical model, the experiment and finite element analysis (FEA) are used. It shows that the analytical results keep consistency well with the experimental result and FEA results, and the errors between FEA results and analytical results are less than 5% for SPM with high power. Finally, the analytical model is applied to optimizing the motor structure parameters. The optimal results indicate that the analytical calculation model provides a great potential to the machine design and optimization.

Design of Drive System for Electric Vehicle (전기자동차 구동시스템 설계)

  • 오진석
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.3 no.2
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    • pp.465-470
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    • 1999
  • This paper presents a design method of driving system for EV(Electric Vehicle). EV driving system consist of batteries, battery interface system and inverter. The power control circuit of the driving system is simple, since only one PWM(Pulse Width Modulation) inverter is used. These test spectrums and waveforms can be used to determine the filter component ratings as well as to compute the harmonics injected into the source. The hybrid control strategy which can reduced harmonic components. The analysis results indicate that the required capacity of the condenser can be reduced with LC filter. In this paper, the design and implementation of the proposed systems are described and some experimental results are given to show the performance of this driving system. The control strategy of the system to available inverter's power and motor's power and torque is discussed.

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Design of Vehicle Motor for EPS considering Cogging Torque (코깅토크를 고려한 자동차 EPS용 전동기 설계)

  • Kim, Chang-Ki;Lee, Sang-Gon;Jung, Sang-Yong
    • Proceedings of the KIEE Conference
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    • 2009.04b
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    • pp.9-11
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    • 2009
  • 자동차 EPS(Electric Power Steering)용 소용량 표면부착형 영구자석 동기전동기(SPMSM : Surface mounted Permanent Magnet Synchronous Motor)의 설계에는 주로 토크리플 및 코깅토크 저감이 설계목표로 결정되는데, 토크리플과 코깅토크는 치폭, 요크폭, 자석 극호각 등 전동기 형상에 영향을 많이 받는다. 특히, 자석 극호각에 따라 변동이 극심한데, 이는 출력특성이 공극 자속밀도 변화량에 크게 의존하기 때문이다. 한편, 일반적으로 토크리플과 코깅토크의 최소점은 각각 다르기 때문에, 소용량 SPMSM 설계시 큰 어려움으로 작용한다. 따라서 본 논문은 이러한 현상을 효과적으로 고려한 소용량 SPMSM 최적설계를 목적으로 하며, 600W급 고전압 EPS용 전동기 설계를 통해 연구의 타당성을 검증한다.

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A Study on the Design and Control Method for Unmanned Ground Vehicle System (무인 자율 주행 차량 시스템 설계 및 제어에 관한 연구)

  • Moon, Hee-Chang;Park, Myung-Wook;Kim, Jung-Ha
    • Journal of Institute of Control, Robotics and Systems
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    • v.16 no.5
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    • pp.446-455
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    • 2010
  • The research presented covers the design and control method of unmanned ground vehicle (UGV). An electric vehicle is used and is driven by DC motor. The power system on the UGV has been adjusted and actuators have been installed for steering and brake automation. A toggle switch is implemented to easily switch between manual and autonomous states. The UGV state is monitored by a velocity sensor, as well as steering and brake position sensors. An emergency stop device was designed and installed to quickly and safely stop the UGV. Different control methods, including the PID controller, were studied for improved steering responsiveness, and results were confirmed through experimentation. Satisfactory performance was achieved and several possible areas of future research have arisen.

Design of In-Wheel Motor for Automobiles Using Parameter Map (파라미터 맵을 이용한 차량용 인휠 전동기의 설계)

  • Kim, Hae-Joong;Lee, Choong-Sung;Hong, Jung-Pyo
    • Journal of the Korean Magnetics Society
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    • v.25 no.3
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    • pp.92-100
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    • 2015
  • Electric Vehicle (EV) can be categorized by the driving method into in-wheel and in-line types. In-wheel type EV does not have transmission shaft, differential gear and other parts that are used in conventional cars, which simplifies and lightens the structure resulting in higher efficiency. In this paper, design method for in-wheel motor for automobiles using Parameter Map is proposed, and motor with continuous power of 5 kW is designed, built and its performance is verified. To decide the capacity of the in-wheel motor that meets the automobile's requirement, Vehicle Dynamic Simulation considering the total mass of vehicle, gear efficiency, effective radius of tire, slope ratio and others is performed. Through this step, the motor's capacity is decided and initial design to determine the motor shape and size is performed. Next, the motor parameters that meet the requirement is determined using parametric design that uses parametric map. After the motor parameters are decided using parametric map, optimal design to improve THD of back EMF, cogging torque, torque ripple and other factors is performed. The final design was built, and performance analysis and verification of the proposed method is conducted by performing load test.

Design of a Speed Controller for the Synchronous Motor in Electric Vehicle (전기자동차용 동기기의 속도제어기 설계)

  • Hyun, Keun-Ho
    • Proceedings of the KIEE Conference
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    • 2007.10a
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    • pp.239-240
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    • 2007
  • In this paper, a robust adaptive backstepping controller will be proposed for the speed control of permanent magnet synchronous motors in using electrical vehicles. Stator resistance, damping coefficient, load torque are considered as uncertainties and noise generated at applying load torque to motor is also considered. It shows that the backstepping algorithm can be used to solve the problems of nonlinear system very well and robust controller can be designed without the variation of adaptive law. Simulation results are provided to demonstrate the effectiveness of the Proposed controller.

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Modeling and Current Controller Design of Integrated Charger (전기자동차용 통합충전기의 모델링 및 전류제어기 설계)

  • Heo, Geon;Park, Yongsoon
    • Proceedings of the KIPE Conference
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    • 2018.11a
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    • pp.42-44
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    • 2018
  • An integrated charger is used for bi-directional power conversion between an electric vehicle and a power grid. The proposed integrated charger works in a way that motor windings are utilized as filter inductances for charging/discharging of batteries in addition to the original purpose of motor drives. After a mathematical model of the integrated charger based on an dual winding induction machine (DWIM) is discussed, a current control method is designed for grid connection. The effectiveness of the proposed method is examined with simulation results.

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Developed a BLDC Motor for Driving a Commercial Vehicle Fan (상용차 팬 구동용 BLDC 모터 개발)

  • Shin, Dong-Hwa;Lee, Byung-Ho
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.4_2
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    • pp.533-540
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    • 2022
  • This paper is the research result of designing and developing a BLDC motor for driving a condenser fan, which is widely used in air conditioners of commercial vehicles and specially equipped vehicles, and produced with a target value. The design of the motor was carried out in the order of designing the electric and magnetic circuits after determining the motor specifications. The process was repeated with different set values until the designed target condition was satisfied, and the electric and magnetic field distributions were made to be equal by reflecting the characteristics of the material. As a structural feature of the motor, it is a rotating field type composed of multipoles, and has a structure in which a permanent magnet is attached to the surface of the rotor. The manufactured BLDC motor is a 3-phase square wave driving method, with a rated voltage of 24 [V], a rotational speed of 2,500 [rpm], a rated current of 10 [A], and a power consumption of 180 [W]. A microcontroller for driving and controlling the motor was also manufactured.

Rigorous Design of a Switched Reluctance Motor Using a Hybrid Design Model

  • Gaing, Zwe-Lee;Hsiah, Yao-Yang;Tsai, Mi-Ching;Hsieh, Min-Fu;Tsai, Ming-Hsiao
    • Journal of international Conference on Electrical Machines and Systems
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    • v.3 no.3
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    • pp.256-263
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    • 2014
  • Torque ripple is a very essential index for evaluating the effectiveness of a switched reluctance motor (SRM). Many common design strategies for reducing torque ripples of a SRM are changing the excitation trigger angle of stator windings, delaying the cut-off time of winding excitation, adjusting the ratio of arc angle between stator and rotor, and changing the geometric shape of rotor. However, the output torque or the efficiency of the SRM may drop as the above design strategies are solely adopted. In this paper, a hybrid design model which is obtained by the Taguchi Method for optimally designing a SRM with lower torque ripple and higher efficiency is presented. A 12S/8P motor is taken as a study case, and the 3D finite element method (FEM) is applied to analyze the characteristics of the motor and optimize the design process. The results have shown that the proposed method can achieve the design goal of obtaining a high-performance SRM for light electric vehicle applications.