• 제목/요약/키워드: Electric discharge machining

검색결과 96건 처리시간 0.029초

와이어방전가공시 북량현상 예측에 관한 연구 (A Study on the Hand Drum Form Predict in the Wire Electric Discharge)

  • 김선진;성백섭
    • 한국정밀공학회지
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    • 제20권1호
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    • pp.70-78
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    • 2003
  • The purpose of this study was to present the method to choose the optimization machining condition for the wire electric discharge machine. This was completed by examining the ever-changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. In this experiment, we changed no-node voltage to 7 and 9, pulse-on-time to 6$mutextrm{s}$, 8$mutextrm{s}$ and 10$mutextrm{s}$, pulse-off-time to 8$mutextrm{s}$, 10$mutextrm{s}$ and 13$mutextrm{s}$, and experimented on wire tension at room temperature by 1000gf, 1200gf, and 1400gf, respectively.

WEDG법에 의한 WC-Co의 가공특성의 실험적 연구 -가공액환경에 따른 표면특성- (Experimental Study on the WEDG Characteristics of WC-Co -Relationship between Surface Integrity and Dielectric Conditions-)

  • 정태현
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.246-251
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    • 2000
  • In this paper, Wire electric discharge grinding(WEDG) method for manufacturing the micro shaft was introduced and the machining characteristics was investigated. from the experimental results, it was concluded that high surface integrity could be obtained by use of dielectric fluid spraying method and small capacitive condenser.

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ED-Drilling의 방전가공 특성 (Machining Characteristics of ED-Drilling)

  • 김창호;허관도;예상돈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.827-830
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    • 2000
  • This paper describes the machining characteristics of the sintered carbide and die steel by electric discharge drilling with various tubular electrodes. Electrical discharge machining(EDM) removes material from the workpiece by a series of electrical sparks that cause localized temperatures high enough to melt or vaporise the metal in the vicinity of the charge. In the experiment, four types of electrode which have different diameter are used with the application of continuous direct current and axial electrode feed. The controlled factors include the dimension of the electrode. In drilling by EDM, the dielectric flushed down the interior of the rotating tube electrode, in order to facilitate the removal of machining debris from the hole.

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점 전극을 이용한 전해연마법의 제안 (A proposal of the electrochemical polishing method using the point electrode tools)

  • 이승훈
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1998년도 추계학술대회 논문집
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    • pp.48-53
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    • 1998
  • In this paper, the new electrochemical machining method is proposed for the micro unit fabrication by using the point electrode tools. The precision shape control capacity is improved by using the point electrode method. It was observed that an electric discharge phenomenon occurs during the electrochemical machining process by using the spraying and torrent type electrolyte supply method.

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화상처리를 이용한 방전와이어의 성능평가에 대한 연구 (A Study on the efficiency test of Electric Discharge Machine Wire using Image processing)

  • 배진한;이위로;유송민
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.117-122
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    • 2002
  • Electrical discharge machining uses thermal energy from electrical discharge, while wire electrical discharge machining (WEDM) technology is widely used in conductive material machining. This paper proposes a method for evaluating the characteristics of wires in WEDM. In order to evaluate the wire processing performance, processing speed and roughness, straightness, corner processing have been assessed with precision experiment equipment and image processing including Laplacian filtering with various threshold levels.

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와이어방전 가공시 최적 가공조건 선정에 관한 연구 (A Study on the Selections of Optimized Process Conditions in the Wire Electric Discharge)

  • 김선진;성백섭;목포대;정성택;반재삼;조규재
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.631-636
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    • 2002
  • The purpose of this study was to present the method to choose the optimization machining condition for the wire electric machine. This was completed by examining the ever- changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. To measure the precision of the machining surface, average values are obtained from 3 samples of measures of center-line average roughness by using a third dimension gauge and a stylus surface roughness gauge. In this experiment, we changed no-node voltage to 7 and 9, pulse-on-time to $6\mu\textrm{s}$, $8\mu\textrm{s}$ and $10\mu\textrm{s}$, pulse-off-time to $8\mu\textrm{s}$, $10\mu\textrm{s}$ and $13\mu\textrm{s}$, and experimented on wire tension at room temperature by 1000gf, 1200gf, and 1400gf, respectively

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WEDM 프로세스의 방전 안정성 향상을 위한 실시간 미세제어에 관한 연구 (A Study on the Real-time Micro Control of WEDM Process for the Improvement of Discharging Stability)

  • 권신;남성호;양민양
    • 한국정밀공학회지
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    • 제22권4호
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    • pp.27-36
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    • 2005
  • Some studies have shown that unstable factors are inherent in WEDM process, causing the instability of the discharging pulse to reach about 40∼60% in normal machining. Transient stability is an important subject in WEDM process since there is a close relationship between stability and machining performance, such as the characteristics of a machined surface, machining speed and problem of instability like wire rupture phenomenon. Among the many machining parameters affecting WEDM machining state, three specific parameters (Vr, Ip, off time ) are major controllable variables that can be applied in transient stability control. And, this research investigates the implementation and analysis of real-time micro control of the discharging stability of WEDM (Wire Electric Discharge Machining) process.

역전파 신경회로망을 이용한 가공조건에 따른 STD-11 절단면의 신뢰성 평가 (Reliability Evaluation of STD-11 Cutting Surface on the Machined Condition using the Back-Propagation Neural Network)

  • 김선진;성백섭;조규재;김하식;반제삼
    • 한국공작기계학회논문집
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    • 제13권5호
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    • pp.7-15
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    • 2004
  • The purpose of this study was to present the method to choose the optimum machining condition for the wire EDM. This was completed by examining the ever-changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. To measure the precision of the machining surface, average values are obtained from 3 samples of measures of center-line average roughness by using a third dimension gauge and a stylus surface roughness gauge.

Electro Discharge Deposition (EDD)을 이용한 미세 구조물 제작 (Fabrication of Micro Structure Using Electro Discharge Deposition)

  • 오석훈;민병권;박성준;이상조
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1865-1868
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    • 2003
  • This paper provides a new method for hybrid machining, particularly suited to micro fabrication applications such as micro point, micro line, micro structure, micro partition and so on. Developed micro fabrication process by electrical discharge machining (EDM) and electrical discharge deposition (EDD) with metal powder (Ti, Fe) has been studied to build TiC or FeC structure. Titanium powder or iron powder is supplied from working fluid (kerosene or de-ionized water with powder) and adheres on a workpiece by the heat and electric power caused by the electrical discharge. The use of a tool electrode is expected to keep powder concentration high in the gap between a workpiece and a tool electrode and to accrete powder material on the workpiece. The deposition is tried under various electrical conditions (workpiece. tool electrode, working fluid, discharge current, voltage and powder etc.). On the other hand. using electrical discharge machining (EDM) with the same tool electrode, it can be used as a removal process (cutting) by electro erosion at the same time. Therefore. this new method can do a hybrid machining to build up and down a structure with the workpiece.

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신경회로망을 이용한 가공조건에 따른 원형가공 표면거칠리 평가 (Evaluation of Circle Machining Surface Roughness on the Process Conditions using Neural Network)

  • 성백섭;김일수;차용훈
    • 한국안전학회지
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    • 제17권1호
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    • pp.11-17
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    • 2002
  • The purpose of this study was to present the method to choose the optimization machining condition for the wire electric machine. This was completed by examining the ever-changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. To measure the precision of the machining surface, average values are obtained from 3 samples of measures of center-line average roughness by using a third dimension gauge and a stylus surface roughness gauge. In this experiment, we changed no-node voltage to 7 and 9, pulse-on-time to $6{\mu}s,\;8{\mu}s$ and $10{\mu}s$, pulse-off-time to $8{\mu}s,\;10{\mu}s$ and $13{\mu}s$, and experimented on wire tension at room temperature by 1000gf, 1200gf, and 1400gf, respectively.