• Title/Summary/Keyword: Electric Tool

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Analytical Solution for Transient Temperature Distribution in Fillet Arc Welding (필릿 용접 공정에서 온도 분포 예측을 위한 해석적 모델)

  • 정선국;조형석
    • Journal of Welding and Joining
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    • v.13 no.2
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    • pp.68-81
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    • 1995
  • This paper presents an analytical solution to predict the transient temperature distribution in fillet arc welding. The analytical solution is obtained by solving a transient three -dimensional heat conduction equation with convection boundary conditions on the surfaces of an infinite plate with finite thicknesses, and mapping an infinite plate onto the fillet weld geometry with energy equation. The electric arc heat input on fillet weld and on infinite plate is assumed to have a traveling bivariate Gaussian distribution. To check the validity of the solution, GTA and FCA welding experiments were performed under various welding conditions. The actual isotherms of the weldment cross - sections at various distances from the arc start point are compared with those of simulation result. As the result shows a satisfactory accuracy, this analytical solution can be used to predict the transient temperature distribution in the fiIIet weld of finite thickness under a moving bivariate Gaussian distributed heat source. The simplicity and short calculation time of the analytical solution provides rationales to use the analytical solution for modeling the welding control systems or for an optimization tool of welding process parameters.

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Implementation of SAR Measurement System with Stationary Probes (Probe 고정형 SAR 측정 시스템의 구현)

  • Kim Jeong-Ho;Gimm Youn-Myoung
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.17 no.2 s.105
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    • pp.221-227
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    • 2006
  • The SAR evaluation system with 9 stationary probes inserted into the object to be surveyed can calculate area SAR value based on the 9 measured electric field data. The results can be acquired in a few seconds by converting obtained area SAR to the volume SAR. The system can be very useful tool in the stages of handset development for mobile communication as well as in the handset production line because of its rapid SAR measurement ability. The validity of the measurement system is checked by showing that the measured SAR values agree well with reference SAR values suggested in the reference documents.

Micromachining of the Si Wafer Surface Using Femtoseocond Laser Pulses (펨토초 레이저를 이용한 실리콘 웨이퍼 표면 미세가공 특성)

  • Kim, Jae-Gu;Chang, Won-Seok;Cho, Sung-Hak;Whang, Kyung-Hyun;Na, Suck-Joo
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.12 s.177
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    • pp.184-189
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    • 2005
  • An experimental study of the femtosecond laser machining of Si materials was carried out. Direct laser machining of the materials for the feature size of a few micron scale has the advantage of low cost and simple process comparing to the semiconductor process, E-beam lithography, ECM and other machining process. Further, the femtosecond laser is the better tool to machine the micro parts due to its characteristics of minimizing the heat affected zone(HAZ). As a result of line cutting of Si, the optimal condition had the region of the effective energy of 2mJ/mm-2.5mJ/mm with the power of 0.5mW-1.5mW. The polarization effects of the incident beam existed in the machining qualities, therefore the sample motion should be perpendicular to the projection of the electric vector. We also observed the periodic ripple patterns which come out in condition of the pulse overlap with the threshold energy. Finally, we could machined the groove with the linewidth of below $2{\mu}m$ for the application of MEMS device repairing, scribing and arbitrary patterning.

Design of Roll-to-Roll Forming Process for Micro Pattern on the Thin Sheet Metal by Finite Element Analysis (유한요소해석을 이용한 마이크로 박판 미세 패턴 롤-롤 성형공정 설계)

  • Cha, S.H.;Shin, M.S.;Lee, H.J.;Kim, J.B.
    • Transactions of Materials Processing
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    • v.19 no.3
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    • pp.167-172
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    • 2010
  • Roll-to-roll forming process is one of important metal processing technology because the process is simple and economical. These days, with these merits, roll-to-roll forming process is tried to be employed in manufacturing the circuit board, barrier ribs and solar cell plate. However, it is difficult to apply to the forming of micro scale or sub-micro scale pattern. In this study, the roll forming processing for the micro scale is designed and analyzed. The forming of micro pattern for small electric device such as LCD panel by incremental roll forming process is analyzed. Firstly, the optimum analysis conditions are found by several analyses. And then, formability is analyzed for various protrusion shapes at various forming temperatures. The formability is evaluated in terms of filling ratio and damage value. The filling ratio is defined from the tool geometry and critical damage is determined from the analysis of uniaxial tensile test. Finally, optimum forming conditions that guarantee the successful forming are found.

An Efficient AMI Simulator Design adapted in Smart Grid (스마트그리드에서의 효율적인 AMI 구현을 위한 통합 시뮬레이터 설계)

  • Yang, Il-Kwon;Choi, Seung-Hwan;Lee, Sang-Ho
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.10
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    • pp.1368-1375
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    • 2013
  • The Smart Grid, which can monitor or diagnose the power grid in real time to operate efficiently, has been pushed ahead systematically as one of alternatives to solve these issues by combining the advanced Information Communication Technology and the electrical network. Hence, the electric company which introduces smart grid technology can read remotely the electrical meter readings by means of two-way communication between the meter and the central system. This enabled the customer and the utility to take part in reasonable electrical energy utilization. AMI became one of the core foundations in realizing the Smart Grid. It is hard to test the entire process of AMI system before the full deployment because it covers the broad objects from the customer to the utility operation system and requires mass data handling and management. Therefore, we design an efficient AMI network model and a simulator for performance evaluation required to simulate the network model similar to the real environment. This tool supports to evaluate the efficiency of the AMI network equipments and deployment. Additionally, it estimates the appropriate number of deployments and the proper capabilities.

New and Improved Time-selective Self-triggering Water Sampler: AUTTLE

  • Jin, Jae-Youll;Hwang, Kuen-Choon;Park, Jin-Soon;Eo, Young-Sang;Kim, Seong-Eun;Yum, Ki-Dai;Oh, Jae-Kyung
    • Ocean and Polar Research
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    • v.22 no.2
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    • pp.57-67
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    • 2000
  • Time-selective self-triggering water sampler, AUTTLE developed by Jin et al. (1999) has been improved in order to prevent pre-deposition of suspended sediments (SS) before sampling. By using two solenoids, the improved sampler is able to be moored or deployed with inclination. Its position is changed to horizontal position by activating the first solenoid, and then the endcaps of the sampling bottle are closed by the second solenoid that is driven three times to minimize possible failure of sampling. An external control unit for setting sampling time has been also constructed. Additionally, the electric circuit housing of the sampler has been modified to be detached from the sampling bottle when operating manually. Its performance has been confirmed through flume tests and a field experiment. It will serve as a valuable tool in the various fields of oceanography and environmental engineering, especially where seawater sampling synchronized at several sites and/or the information in storm period is important.

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Reliability Evaluation of a Microgrid Considering Its Operating Condition

  • Xu, Xufeng;Mitra, Joydeep;Wang, Tingting;Mu, Longhua
    • Journal of Electrical Engineering and Technology
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    • v.11 no.1
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    • pp.47-54
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    • 2016
  • Microgrids offer several reliability benefits, such as the improvement of load-point reliability and the opportunity for reliability-differentiated services. The primary goal of this work is to investigate the impacts of operating condition on the reliability index for microgrid system. It relies on a component failure rate model which quantifies the relationship between component failure rate and state variables. Some parameters involved are characterized by subjective uncertainty. Thus, fuzzy numbers are introduced to represent such parameters, and an optimization model based on Fuzzy Chance Constrained Programming (FCCP) is established for reliability index calculation. In addition, we present a hybrid algorithm which combines scenario enumeration and fuzzy simulation as a solution tool. The simulations in a microgrid test system show that reliability indices without considering operating condition can often prove to be optimistic. We also investigate two groups of situations, which include the different penetration levels of microsource and different confidence levels. The results support the necessity of considering operating condition for achieving accurate reliability evaluation.

A Study on the Acoustic Emission Characteristics of Weld Heat Affected Zone in SWS 490A Steel(2) (SWS 490A 강의 용접 열영향부 음향방출 특성에 대한 연구(2))

  • Rhee, Zhang-Kyu;Woo, Chang-Ki
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.104-113
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    • 2006
  • The main objective of this study is to investigate the effect of compounded welding by using acoustic emission (AE) signals and doing a source location for weld heat affected zone (HAZ) through tensile testing. This study was carried out an SWS 490A high strength steel for electric shield metal arc welding, SMAW; $CO_2$ gas metal arc welding, GMAW($CO_2$); and gas tungsten arc welding, GTAW/TIG. Data displays are based on the measured parameters of the AE signals, along with environmental variables such as time and load. For instance, Gutenberg-Richter magnitude-frequency relationship (G-R MFR) offers useful b-value in data analysis. Namely event identification, source location gives the X- and Y-coordinates of the AE source. And K-means clustering analysis by Euclidean distance confirmed that was powerful to source location. Generally, strength of welded metal zone was stronger than strength of base metal. As the result, confirmed certainly that fracture is produced in HAZ instead of welded metal zone from source location.

A Study on Driving Mechanism of Robot Hand Driven by SMA based on Segmented Binary Control (구간분할 바이너리 제어기반 SMA 구동에 의한 로봇핸드의 운동 메커니즘에 관한 연구)

  • Jeong, Sang-Hwa;Park, Jun-Ho;Cha, Kyoung-Rae;Ryu, Shin-Ho;Kim, Gwang-Ho
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.14-20
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    • 2006
  • In recent year, as the robot technology is developed, the researches on the artificial muscle actuator that enables robot to move dexterously like biological organ become active. Actuators are key technologies underpinning robotics. Breakthroughs in actuator technology, particular in terms of power-to-weight ratio, or energy-density, will have significant impacts upon the design and control of robotic system. In this paper, a new approach to design and control of shape memory alloy(SMA) actuator is presented to drive the robot hand. SMA wire is divided into many segments and their thermal states of the SMA are controlled individually in a binary manner. This control manner will reduce the hysteresis that the SMA material has and it becomes the fundamental technology to develop the anthropomorphic robot hand. In this paper, the mechanism In the digital step motor of the shape memory alloy that is driven by the segmented binary control, which is a new control technique, is studied. This SMA digital step actuator applies for the robot hand and the driving mechanism of the robot hand is investigated.

Reliability Design of MEMS based on the Physics of Failures by Stress & Surface Force (응력 및 표면 고장물리를 고려한 MEMS 신뢰성 설계 기술)

  • Lee, Hak-Joo;Kim, Jung-Yup;Lee, Sang-Joo;Choi, Hyun-Ju;Kim, Kyung-Shik;Kim, J.H.
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1730-1733
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    • 2007
  • As semiconductor and MEMS devices become smaller, testing process during their production should follow such a high density trend. A circuit inspection tool "probe card" makes contact with electrode pads of the device under test (DUT). Nowadays, electrode pads are irregularly arranged and have height difference. In order to absorb variations in the heights of electrode pads and to generate contact loads, contact probes must have some levels of mechanical spring properties. Contact probes must also yield a force to break the surface native oxide layer or contamination layer on the electrodes to make electric contact. In this research, new vertical micro contact probe with bellows shape is developed to overcome shortage of prior work. Especially, novel bellows shape is used to reduce stress concentration in this design and stopper is used to change the stiffness of micro contact probe. Variable stiffness can be one solution to overcome the height difference of electrode pads.

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