• 제목/요약/키워드: Elastic-plastic contact stress

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Stress Analysis in the Elastic-Plastic Analysis of Railway Wheels

  • Ashofteh, Roya Sadat;Mohammadnia, Ali
    • International Journal of Railway
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    • 제7권1호
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    • pp.1-7
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    • 2014
  • Fatigue and wear in wheels is often due to the forces and loading. These certainly have fundamental effects on reducing the wheel life and increasing the costs related to repairing and maintenance. Modeling and stress analysis of a wheel sample existing in the Iranian fleet have been performed in its contact with U33 and UIC60 rails. The results have been reviewed and analyzed in elastic and elastic-plastic phase and under static (railcar weight) and quasi static loads. Moreover, effects of wheel diameter, axle load, wheel material, rail type are analyzed.

베어링-축 조립체에서 축의 셰이크다운에 관한 연구 (Shakedown Analysis of Shaft in Bearing-Shaft Assembly)

  • 박흥근;박진무;오윤찬
    • 대한기계학회논문집A
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    • 제24권7호
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    • pp.1740-1747
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    • 2000
  • Under repeated rolling, initial plastic deformation introduces residual stresses which render the steady cyclic state purely elastic. This is called the process of shakedown. Many studies have been done about the shakedown in semi-infinite half space using calculated Hertizian pressure. In this paper shakedown processes in a shaft are studied by finite element analyses of a two dimensional(plane strain) model with elastic-linear-kinematic-hardening-plastic material subjected to repeated, frictionless rolling contact. Symmetric and non-symmetric pressure distributions are obtained using a simplified model of the bearing-shaft assembly. The rolling contact is simulated by repeatedly translating both pressure distributions along the surface of the shaft. By the influence of the non-symmetric pressure, larger residual radial tensile stress is generated in the immediate subsurface layer, which may make a crack propagate and, the subsurface undergoes a zigzag plastic deformation during the shakedown process, which may lead to a crack initiation.

Ti$_3$SiC$_2$의 기계적 성질 및 접촉 손상 거동 (Mechanical Propertis and Contact Damage Behavior of Ti$_3$SiC$_2$)

  • 이승건
    • 한국세라믹학회지
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    • 제35권4호
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    • pp.333-338
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    • 1998
  • Mechanical properties of polycrystalline{{{{ {Ti }_{3 }{SiC}_{2 } }} were investigated. Hertzian indentation test using a spher-ical indenter was used to study elastic and plastic behavior in{{{{ {Ti }_{3 }{SiC}_{2 } }} A high ratio of hardness to elastic mo-dulus indicated that mechanical properties of{{{{ {Ti }_{3 }{SiC}_{2 } }} are somehow similar to those of metals. Indentation stress-strain curve deviated from an ideal elastic limit indicating exceptional plasticity in this material. De-formation zones were formed below the contact as well as around the contact area. Intragrain slip would ac-count for high plasticity.

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소재의 안전전단을 위한 비파괴 압입 및 소형펀치 시험법 연구 (A Study of Non-destructive Indentation and Small Punch Tests for Monitoring Materials Reliability)

  • 옥명렬;주장복;이정환;안정훈;남승훈;이해무;권동일
    • 한국가스학회:학술대회논문집
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    • 한국가스학회 1997년도 추계학술발표회 논문집
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    • pp.78-85
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    • 1997
  • Indentation and small punch tests are very powerful methods to monitor the materials reliability since they are very simple, easy and almost non-destructive. First, recently-developed continuous indentation test can provide the more material properties such as hardness, elastic modulus, yield strength, work-hardening exponent, etc., than the conventional hardness test. In our study, the true stress-strain curve was derived from the indentation load-depth curve for spherical indentation. In detail, the strain was able to be obtained from plastic depth/contact radius ratio, and the flow stress was from mean contact pressure through the analysis of elastic-plastic indentation stress field. Secondly, the small punch test was studied to evaluate the fracture toughness and defomation properties such as elastic modulus and yield strength. Like the indentation test, this test can be applied without severe damage of the target structure.

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되풀이 소성영역 크기를 이용한 피로 균열 닫힘 거동의 유한요소해석 (Finite Element Analysis for Fatigue Crack Closure Behavior Using Reversed Plastic Zone Size)

  • 최현창
    • 대한기계학회논문집A
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    • 제27권10호
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    • pp.1703-1711
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    • 2003
  • An elastic-plastic finite element analysis is performed to investigate detailed closure behaviour of fatigue cracks in residual stress fields and the numerical results are compared with experimental results. The finite element analysis performed under plane stress using contact elements can predict fatigue crack closure behaviour. The mesh of constant element size along crack surface can not predict the opening level of fatigue crack. Specially, the mesh of element sizes depending upon the reversed plastic zone size included the effect of crack opening point can precisely predict the opening level. By using the concept of the mesh of element sizes depending upon the reversed plastic zone size included the effect of crack opening point, the opening level of fatigue crack can be determined very well.

직교 이방적 사질토의 미시역학적 탄소성 모델링: II. 미시역학적 해석 (Elastic-plastic Micromechanics Modeling of Cross-anisotropic Granular Soils: II. Micromechanics Analysis)

  • 정영훈;정충기
    • 한국지반공학회논문집
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    • 제23권3호
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    • pp.89-100
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    • 2007
  • 본 논문과 함께 제출한 논문에서는 미시역학 기반의 새로운 탄소성 모델의 정식화에 대해 설명하였다. 본 논문에서는 사질토 변형의 탄성 및 탄소성 거동을 미시역학에 근거하여 자세히 분석하였다. 모델에 필요한 변수 평가를 위한 과정을 제시하였다. 등방 및 삼축 압축 시험에서 나타난 사질토의 탄성 거동을 분석한 결과, 직교 이방 탄성계수의 응력 종속성은 미시적 수직 강성에서 나타난 수직 접촉력의 거듭제곱 함수 형태가 반영되어 나타나며, 삼축 압축 응력 상태에서는 조직 이방성의 변화가 응력 종속성에 영향을 미침을 알 수 있었다. 미시역학적 해석을 통해 소성 변형이 매우 낮은 변형률 수준에서도 발현되며, 변형 중 사질토 강성의 비선형적 감소는 접촉점에서의 접선 방향 소성 변형에 의해 나타남을 밝혔다.

연속압입시험법을 이용한 가공경화지수의 유도 (Derivation of work-hardening exponent using continuous indentation technique)

  • 전은채;안정훈;권동일
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.256-261
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    • 2000
  • In this study, we derived work-hardening exponent using continuous indentation test technique. Continuous indentation test technique is a powerful method to evaluate mechanical properties, such as hardness, modulus, ${\sigma}-{\varepsilon}$ curves and etc. It has many merits conventional indentation test has. The relationship between true stress and mean contact pressure and between strain and indentation depth were derived. While the indenter pushes the materials, the region around the indenter is deflected elastically. It is called elastic deflection. And pile-up phenomenon related to plastic deformation around the indenter increased the contact depth, and sink-in phenomenon decreases. So we calibrated contact depth change by considering elastic deflection and pile-up/sink-in. Using calibrated contact depth we redefined the relationship between true stress and mean contact pressure and between strain and contact depth. Through these relationship we could derive work-hardening exponent by analyzing load-depth curves. And it showed good agreement with tensile test results.

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차륜-레일의 구름접촉에 의한 라체팅 시뮬레이션 (Simulation of Ratcheting in Wheel-Rail Contact)

  • 구병춘
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2009년도 춘계학술대회 논문집
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    • pp.1592-1597
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    • 2009
  • Ratcheting is a cyclic accumulation of strain under a cyclic loading. It is a kind of mechanisms which generate cracks in rail steels. Though some experimental and numerical study has been performed, modeling of ratcheting is still a challenging problem. In this study, an elastic-plastic constitutive equation considering non-linear kinematic hardening and isotropic hardening was applied. Under the tangential stress of the contact stresses, a cyclic stress-strain relation was obtained by using the model. Strain under repeated cycles was accumulated.

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스트레인 게이지를 이용한 후방압출금형의 변형측정에 관한 연구 (A Study on the Deformation Measurement of Backward Extrusion Dies using Strain Gauge)

  • 여홍태;송요선;최영;허관도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.713-716
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    • 2002
  • The dimensional accuracy of the cold forged products is strongly dependent on the elastic behavior of the die. The elastic deformation of the die is continuously changed during the process. Therefore, it is needed to measure the deformation of die. Strain gauges are used to measure the elastic strains in the die during cold backward extrusion process. The strain gauges are attached on the die surface and embedded at the interface between the die insert and the stress ring. In order to compare the results with the FE-analysis, the rigid-plastic FE-analysis of cold backward extrusion process using DEFORM-3D has been performed, and the analysis of elastic deformation of the die has been done by using ANSYS with non-linear contact.

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반복 미끄럼 접촉에 의한 표면층의 경화에 대한 해석 (The Analysis for Surface Hardening by Repeated Sliding Contact)

  • 박준목;김석삼
    • Tribology and Lubricants
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    • 제13권4호
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    • pp.71-78
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    • 1997
  • Wear is affected by numerous factors-contact load, sliding velocity and distance, friction coefficient, material properties and environmental conditions. Among these wear factors, surface hardness is one of very important factors to determine wear. But surface hardness is varied by work hardening during repeated sliding contact. In this reason wear rate is increased or decreased with varying surface hardness, and transition of wear mechanism is happened. In this study, the surface hardening by accumulating residual stress was analyzed by considering the repeated sliding Hertzian contact model. The results showed that surface hardness was increased with increasing contact load, friction coefficient and contact number. And the depth of hardening layer, plastic layer and elastic layer depended upon contact load and number, but they didn't depend upon friction coefficient. The predicted surface hardness was about 1.5-1.8 times as hard as the material.