• Title/Summary/Keyword: Efficient Grinding

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In-Process Relative Robot WorkCell Calibration

  • Wang, Jianjun;Sun, Yunquan;Gan, zhongxue
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.269-272
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    • 2003
  • Industry is now seeing a dramatic increase in robot simulation and off-line programming. In order to use off-line programming effectively, the simulated workcell has to be identical to the real workcell. This requires an efficient and accurate method for the workcell calibration. Currently used techniques in the industry, however, are typically time-consuming, expensive and therefore not suitable for in-process application. This is because most of these techniques are based on the so-called “absolute calibration” method. In contrast to absolute method, relative calibration only measures the difference of an interested object relative to a standard reference. Owing to the small measurement range requirement, relative calibration method is very cheap and can achieve very high accuracy. In this paper the relative method is applied to calibrate an entire grinding workcell. Linear gauge is the only measurement device used. This workcell calibration includes tool center point (TCP) calibration and work object frame calibration. Due to the efficiency of the calibration algorithm and the simplicity of the calibration setup, the described calibration procedure can be done in process.

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Highly Efficient Constant Pressure Grinding of Roll on Rolling Machine Using ELID Method (전해 인프로세스 드레싱법을 이용한 압연 ROLL의 고능률 정압연삭특성)

  • 이득우;대삼정
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.108-112
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    • 1995
  • 최근, 제품의 다양화, 생산성향상 등의 요구에 의해 소성가공 분야인 압연가공에 있어서도 절삭가공에서와 같이 고능률, 고정도가공이 주목되고있다. 본 연구에서는 온라인 압연롤 그라인딩(On-line Roll Grinding :ORG)법에 전해인프로세스드레싱법(ELID)을 적용하여 압연롤의 경면가공을 수행하고 최종적으로 경면압연을 수행함을써 압연품의 고부가가치화를 이루고자 한다. 이를 위해 ELID법을 적용한 ORG를 제시하여 압연기에 설치하고 정압 연삭으로 압연롤의 경면가공을 실현하며, 압연시발생하는 흠집을 고능률로 제거하기 위한가공능률 평가를 중심 으로 검토하고자 한다.

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A Study on Performance Improvement of Light and Low-Noisy Standing Grinder with Vacuum Dust Collection Using a Cyclone Separator (사이클론을 활용한 경량.저소음 진공집진 스탠딩 그라인더의 성능개선에 관한 연구)

  • Lho, Tae-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.11
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    • pp.4732-4737
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    • 2011
  • A standing grinder with a vacuum dust collection, which works grinding a surface and collecting dust occurred simultaneously, is needed to clean the surface before painting, or to remove a weld bead burr in the industrial field. In recent it trends to be compact and potable with high grinding and dust collection power, and low noise. As increasing these grinding and dust collection power, the noise and weight of standing grinder occurs an important problem. To solve these problem, an efficient cyclone separator was designed and developed by Ansys-CFX analysis and experiments. A weight of the developed grinder part was 5.9kg, which can be easily handled on standing by workers. and a noise level of the developed prototype was measured 69.9 dB(A).

A Study on Recycling Technology of Waste Tire Powder by Particle Size Distribution Analysis (입도분포해석에 의한 폐타이어 분말의 재활용 연구)

  • Hwang, Sung-Hyuk;Jung, Jae-Hum;Pack, So-Yoon;Kim, Jin-Kuk
    • Elastomers and Composites
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    • v.38 no.2
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    • pp.128-138
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    • 2003
  • It goes to be serious with environmental pollution because of great number of waste tires scrapped each you. That is why there are lots of studies for efficient recycle. We tried to reduce particle size of the waste tire powder using a new technology of self-designed grinding machine (SDGM) and ultrasonic treatment. The purpose of this study is to improve the physical properties of reduced waste tire powder. We investigated the fine powder by particle size distribution(PSD) analysis. And also we examined the physical and mechanical properties and cross-link density at various particle sire. Also we carried out morphological studies after making the products by SEM.

A study on the Characteristic of Waste Ground Rubber Tire Powders with Pre-treatment Process for Recycling (전처리 공정에 따른 폐타이어 재생 고무분말의 특성연구)

  • Park, Jongmoon;An, Ju-Young;Park, Jin-Eui;Bang, DaeSuk;Kim, Bong-Suk;Oh, Myung-Hoon
    • Resources Recycling
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    • v.24 no.2
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    • pp.55-61
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    • 2015
  • In this study, mechanical properties of waste ground rubber tire powder were investigated to evaluate the influence of pre-treatment process for recycling. The tensile test, fracture test and morphology observation were carried out using various kinds of waste ground tire powders, which were produced by grinding and devulcanization process, respectively. As a results, it was found that the produced rubber powder through grinding process increased its tensile strength and elongation with decreasing particle size because of decreasing surface area. Devulcanized rubber powder also increased its tensile strength and elongation by de-crosslink with sulfur. It could be also suggested that devulcanization treatment after grinding process was more efficient recycling process for both increasing tensile property and fracture elongation of waste ground rubber tire powders.

Shape Optimization of Grinding Spindle using Response Surface Analysis (반응표면분석을 이용한 연삭가공용 스핀들 형상 최적화)

  • Bae, Gyeong-Tae;Kim, Gwi-Nam;Choi, Boo-Young;Moon, Hong-Man;Noh, Jung-Pil;Huh, Sun-Chul
    • Journal of Ocean Engineering and Technology
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    • v.29 no.1
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    • pp.56-61
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    • 2015
  • To improve the accuracy of a machine, research needs to be conducted on the relationship between the output variables and design variables of a spindle-shaped part from the thermal and static viewpoints. Therefore, research was carried out by examining the correlation of each variable to find the optimum conditions. Moreover, DOE (design of experiments) was extensively used. The model used in this study was a grinding spindle to which a hydrostatic bearing was applied. This model was used in a preliminary analysis based on the experimental results of the previous studies. The influences of the output variables and design variables were compared through a main effect analysis. Generated response surfaces were applied to the Kriging model. To optimize the model, a screening method was selected. In comparison with the initial model, the deformation of the optimized model designed by DOE decreased by 4.1 μm, while the thermal deformation decreased by 1.2 μm. Therefore, it was efficient to design a spindle-shaped part through DOE to improve the accuracy of the machine.

Effects of Pulp Pre-treatment and Grinder Clearance on the Manufacturing Characteristics of Microfibrillated Cellulose (펄프의 전처리 및 그라인더 간격이 MFC 제조 특성에 미치는 영향)

  • Yong, Seong Moon;Kwak, Gun Ho;Cho, Byoung-Uk;Lee, Yong Kyu;Won, Jong Myoung
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.2
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    • pp.61-69
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    • 2015
  • A number of researches have been carried out regarding the utilization of nanocellulose(crystalline nanocellulose, microfibrillated cellulose, nanofibrillated cellulose) for the manufacture of various kinds of composites and functional products. However, only few research works on the manufacturing characteristics of nanocellulose could be found, although some companies started already the production of nanocellulose in commercial scale. However, the most important thing in commercializing of production and utilization of nanocellulose is to develop the economical and efficient process. Thus, this study was carried out in order to investigate the effects of refining, alkaline pre-treatment and grinder clearance on the characteristics of microfibrillated cellulose and energy consumption. There was no significant differences in crystalline index with the degree of microfibrillation. The initial fibrillation could be improved by refining pre-treatment, but its effect was not observed anymore since the fibrillation was done up to certain level by grinding. Refining pre-treatment did not improved the energy efficiency. Alkaline pre-treatment can be helpful because the swelling of pulp fiber will facilitate fibrillation. It was found that the decrease in grinder clearance was helpful to improve the energy efficiency.

Improving Feed Value of Agricultural By-Products (농산부산물(農産副産物)의 사료화(飼料化))

  • Kang, Tae-Hong
    • Applied Biological Chemistry
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    • v.27
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    • pp.18-28
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    • 1984
  • In order to improve feed values of Korean agricultural by-products, various treatments including physical, chemical, physicochemical and fermentation were suggested in th is review article. Physical treatments such as chopping, grinding and pelleting reduce partiole size of agricultural by-products, and increase passage rate from the rumen, thus may increase voluntary feed intake and weight gain. Digestibility and voluntary feed intake of straw, rice hull and sawdust, also, may be increased by chemical treatment using sodium hydroxide or ammonia. Especially, because nitrogen content of by-products increase and toxic problem is not posed by ammonia treatment, it's practical usage is recommended in Korea. Silage or fermentation treatment using principles of microbial fermentation may improve palatability of low quality by-products. As mentioned above, it is concluded that various treatments suggested are desirable and improve feed value but may raise several problems. Unfortunately, because cost for installation and products is great and processing work is complicate, farmers are not using well these processing methods until now. Therefore, in order to increase the practical usage at farm level, it is thought that many research works be achieved for efficient process which have simple operation and low installation cost.

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Optimal Redundant Actuation of Parallel Manipulators with High Operational Stiffness (고강성 병렬형 로봇의 최적 여유 구동)

  • Kim, Sung-Bok
    • Journal of Institute of Control, Robotics and Systems
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    • v.6 no.2
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    • pp.181-189
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    • 2000
  • This paper presents the optimal redundant actuation of parallel manipulators for complicated robotic applications such as cutting grinding drilling and digging that require a high degree of operational stiffness as well as the balance between force applicability and dexterity. First by taking into account the distribution(number and location) of active joints the statics and the operational stiffness of a redundant parallel manipulator are formulated and the effects of actuation redundancy are analyzed, Second for given task requirements including joint torque limit task force maximum allowable disturbance and maximum allowable deflection the task execution conditions of a redundant parallel manipulator are derived and the efficient testing formulas are provided. Third to achieve high operational stiffness while maintaining moderate dexterity the redundant actuation of a parallel manipulator is optimized which determines the optimal distribution of active joints and the optimal internal joint torque, Finally the simulation results for the optimal redundant actuation of a planar parallel manipulator are given.

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초음파 진동절삭에 의한 광학 플라스틱의 미소표면성상 분석

  • 최인휴;김정두
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.115-120
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    • 1992
  • Mirror-surface machining is very important machining technology to manufacture optical parts. especially brittle materials. In case of optical plastics, it is produced through both grinding and polishing till now. New machining method which is more efficient and contributed to the protection of the environmental pollution is, therefore, studied. In this , experimental results and an analysis of surface roughness in ultrasonic vibration cutting of optical plastic (CR-39) which is used for optical lens is presented. In results, a comparison of the micro-structure of machined surfaces produced by cutting with ultrasonic vibration and conventional turning is presented by analyzing S.E.M. photograph. Also, wavelength spectrum analysis is performed to investigate the surface-characteristics machined by ultrasonic vibration cutting.