• Title/Summary/Keyword: Effective Friction Coefficient

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Modification of Thin Film Friction and Wear Models with Effective Hardness

  • Kim, Chang-Lae;Kim, Hae-Jin
    • Tribology and Lubricants
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    • v.36 no.6
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    • pp.320-323
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    • 2020
  • Thin film coatings are commonly exploited to minimize wear and optimize the frictional behavior of various precision mechanical systems. The enhancement of thin film durability is directly related to the performance maximization of the system. Therefore, a fine approach to analyze the thin film wear behavior is required. Archard's equation is a representative and well-developed law that defines the wear coefficient, which is the probability of creating wear particles. A ploughing model is a commonly used model to determine the friction force during the abrasive contact. The equations demonstrate that the friction force and wear coefficient are inversely proportional to the hardness of the material. In this study, Archard's equation and ploughing models are modified with an effective hardness to minimize the gap between the experimental and numerical results. It is noted that the effective hardness is the hardness variation with respect to the penetration depth owing to the substrate effect. The nanoindentation method is utilized to characterize the effective hardness of Cu film. The wear coefficient value considering the effective hardness is more than three times higher than that without considering the effective hardness. The friction force predicted with the effective hardness agreed better with the results obtained directly from the friction force detecting sensor. This outcome is expected to improve the accuracy of friction and wear amount predictions.

A Study on the Determination of Prestressing Force Considering Frictional Loss in Prestressed Concrete Structures (프리스트레스 콘크리트 구조물의 마찰손실을 고려한 긴장력 산정에 관한 연구)

  • 조병완;이재형;태기호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.645-650
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    • 2000
  • In the prestressed concrete structures, the effective prestressing force of tendon is basically most important item for structural safety and serviceability. The frictional loss is one of the major items for determinating the effective prestressing force and depend on the construction accuracy of the structures. In this thesis, it will be analyzed and found through measured hydraulic jack pressure, tendon elongation and prestressing control system that the tendancy of apparent curvature friction coefficient, the ratio of jacking force and required prestressing force, the ratio of initial jacking force and required prestressing force and compatibility of specified friction loss coefficient. The specified control limit for curvature friction coefficient of prestressing control system is about 0.25 and wobble friction coefficient 0.005. Thus, the control limit should be modified according to changed vale of friction coefficient.

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Effective Friction Coefficient and Improved Formula of Speed Ratio-Torque-Thrust Relationship for Metal Belt CVT (금속벨트 CVT의 유효마찰계수와 개선된 변속비-토크-드러스트 관계식)

  • Lee, B.J.;Kim, H.S.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.6
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    • pp.226-233
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    • 1998
  • In this paper, an experimental study was performed to investigate the speed ratio-torque-thrust characteristics for metal belt CVT. It is observed from the experimental results that nondimensional secondary thrust force follows with the existing theoretical formula with ${\mu}$=0.09~0.12 depending on the torque and the speed ratio. In order to represent these characteristics, an effective friction coefficient was introduced. Also, the slip characteristics between the belt and the pulley were investigated experimentally and traction coefficients at gross slip were obtained for various speed ratios. Using the traction coefficients and the effective friction coefficients, an improved formula for the secondary thrust force was suggested assuming that thrust force is the summation of the thrust of pseudo inactive arc and the thrust of pseudo active arc. The effective friction coefficient and the improved formula for the speed ratio-torque-thrust relationship suggested in this work can be used to obtain the appropriate secondary thrust.

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Factors Controlling Friction Coefficient of WS$_2$ Solid Lubricant (각종 응용환경에서 WS$_2$ 고체윤활제의 마찰 계수)

  • 신동우;윤대현;최인혁;김인섭
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.110-116
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    • 1997
  • The tribological behaviour of WS$_2$ solid lubricant was investigated using a ball-on-disk type tester. The WS$_2$ powder was spray-coated at room temperature and the effects of specimen configuration, atmosphere, applied load and rotating spccd on the friction coefficient was examined. WS$_2$ coated ball and disk showed the lowest friction coefficient of 0.05 in the nitrogen atmosphere under 0.3 kgf and 100 rpm, whereas relatively high coefficient of 0.1 - 0.15 was observed in air atmosphere. This confirmed that the spray-coated WS$_2$ solid lubricant was effective in reducing the friction coefficient and improving wear life in nitrogen atmosphere.

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An Experimental Study on The Frictional Loss of Stress in The Prestressing Tendons (PS 긴장재의 마찰손실량에 관한 실험적 연구)

  • 정배근;한경봉;박선규
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.417-422
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    • 2000
  • In prestressed concrete structures, determining serviceability and safety it is important to exactly calculate effective prestress force acting on structures. for the determination of effective prestress force, friction loss of the prestressing tendon should be decided exactly, but it is very difficult to measure the exact prestress force on the site and there is no actual field data. Therefore the friction loss coefficient recommended by the specification is not verified. in this paper, the friction loss standard PSC-Beam will be investigated, and is will be found what kind of relationship between the specification and the site. The results from this study can be summarized as follows. For jacking at both ends, actual intial prestress force in the center section of PCS-Beam was about 1.61% larger than theoretical initial prestress force and for hacking at one end, actual initial prestress force was approximate 4.9% lower than theoretical initial prestress force. Thus, for the exact calculation of friction loss, friction coefficient should be modified according to jacking methods.

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Tribological Behaviour of $WS_2$Solid Lubricant ($WS_2$ 고체윤활제의 마찰.마모 거동)

  • 신동우;김인섭;윤대현;김경도;김성진;정진수
    • Tribology and Lubricants
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    • v.14 no.2
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    • pp.35-41
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    • 1998
  • The $WS_2$ solid lubricant synthesized through the vapour phase transport method was coated on the commercial bearing steel (SUJ 2) substrate, and the tribological behaviour of the lubricant was investigated using a ball-on-disk type tester. The $WS_2$ powder was spray-coated at room temperature using compressed air, and the change of friction coefficient was examined in various conditions, i.e., specimen configuration, atmosphere (air and nitrogen), applied load and rotating speed. $WS_2$ coated ball and disk showed the optimum friction coefficient of 0.07 and wear life of 45,000 cycles in the nitrogen atmosphere under 0.3 kgf and 100 rpm, whereas relatively high coefficient of 0.13 and reduced wear life of 4,000 cycles were observed in air atmosphere. The effect of rotating speed on the friction coefficient was not observed both in nitrogen and in air atmospheres. This confirmed that the spray-coated $WS_2$ solid lubricant was effective in reducing the friction coefficient and improving wear life in nitrogen atmosphere, and the oxygen and moisture existing in air could seriously deteriorate the lubrication effect of $WS_2$ coating layer.

Application of Neural Network for Damage Diagnosis of Marine Engine Cylinder Liner (선박 엔진의 실린더 라이너의 손상 진단을 위한 신경회로망의 적용)

  • Cho, Yonsang;Koo, Hyunhoo;Park, Junhong;Park, Heungsik
    • Tribology and Lubricants
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    • v.30 no.6
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    • pp.356-363
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    • 2014
  • Marine diesel engines operate in environments in which damage easily occurs from corrosion. Recently, damage to cylinder liners has increased from corrosion wear caused by increased engine power. This damage can cause serious problems in the economy. Thus, many researchers have treated and studied damaged cylinder liners. However, a method is necessary for real-time monitoring of damage to cylinder liners during operation of the engine, before serious damage can occur. This study carries out reciprocating friction and wear tests on a cast iron specimen under various corrosion atmospheres and verifies the variations of friction coefficient and friction surface. Additionally, the friction coefficient and friction status are predicted by using a neural network that learns the vibration and frequency spectrum data from an acceleration sensor. According to our conclusions, amplitude is distributed highly at high frequencies, and values of standard deviation and kurtosis are high when damage to the friction surface is serious. The accuracy rate of the friction coefficient predicted by the neural network is over 80% of the real measured value without NaCl, and application of the neural network is very effective for diagnosing the friction condition and damage to the cylinder liner.

Understanding the Effect of Friction Coefficient on Strain Distribution in Cu-0.2wt%Mg Alloy during Wire Drawing using Finite Element Analysis (유한요소해석을 이용한 인발 공정 시 Cu-0.2wt%Mg 합금의 변형률 분포에 미치는 마찰계수 영향의 이해)

  • T. H. Yoo;S. W. Baek;J. H. Kim;S. H. Choi
    • Transactions of Materials Processing
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    • v.32 no.1
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    • pp.35-40
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    • 2023
  • In the case of a wire with a very fine diameter during the multi-stage drawing process, the heterogeneity of the deformation in the radial direction tends to develop strongly as the amount of deformation is accumulated. It is known that the heterogeneity of deformation in the radial direction of the wire is closely related to the process parameters during the multi-stage drawing process. In this study, finite element analysis (FEA) was used to theoretically examine the effect of friction between the surface of the wire and the drawing die during the multi-stage drawing process of Cu-0.2wt%Mg alloy on the deformation heterogeneity developed in the radial direction of the wire. The distribution of effective strain, radial strain, circumferential strain, and shear strain developed in the radial direction of the wire during the multi-stage drawing process was analyzed while changing the friction coefficient, and the results were analyzed and compared for each path and position. The FEA results revealed that the shear strain developed in the radial direction of the wire during the multi-stage drawing process of Cu-0.2wt%Mg alloy showed the most non-uniform distribution and was also severely affected by the friction coefficient.

Effects of Surface Texturing under Grease Lubrication (그리스 윤활 하에서 표면요철의 영향)

  • Kim, Sung-Gi;Song, Kuen-Chul;Kim, Sang-Beom;Chae, Young-Hun
    • Tribology and Lubricants
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    • v.24 no.5
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    • pp.234-240
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    • 2008
  • It is well known that surface texturing improves the tribological properties of mechanical components for enhancing hydro-dynamic effect or serving as a micro reservoir. There are not, however, enough researches to reveal the effects of surface texturing on the tribological properties under grease lubrication which is used in lubricating many mechanical elements. In the present study, therefore, the effects of surface texturing on the tribological properties are investigated under grease lubrication based on an experimental approach. The results show that surface texturing decreases friction coefficient. It is found that the friction coefficient can be decreased by controlling the diameter and density of micro-dimple. The diameter of dimple is more effective under high load and low speed than otherwise. And, the density of dimple is effective under low load and high speed.

Characteristics of Friction and Wear of Metals Under Vapor Phase Lubrication (Vapor Phase Lubrication을 통한 금속의 마찰 및 마멸 특성)

  • 김대은;양지철;성인하
    • Tribology and Lubricants
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    • v.18 no.2
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    • pp.109-116
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    • 2002
  • phase lubrication can be used as an alterative lubrication method to overcome the demerits of liquid and solid lubrications. In this work, the tribological characteristics of metals are investigated under vapor phase lubrication. It was found that the friction coefficient and wear volume can be controlled efficiently by the amount of vapor phase lubricant delivered to the sliding interface. The friction coefficient could be reduced to about 0.1 under vapor lubrication. Also, depending on the amount of vapor lubrication delivered to the system, the width of the wear track could be varied between 50 to 250 Um. It is shown that vapor phase lubrication mechanism is very effective to control the friction and wear phenomena without the use of excessive oil.