• 제목/요약/키워드: Eddy current technology

검색결과 205건 처리시간 0.024초

볼트 홀 결함 평가용 와전류 센서 설계제작 및 특성분석 (The Design & Manufacture and Characteristic Analysis of Eddy Current Sensor for Bolt Hole Defect Evaluation)

  • 안연식;길두송;박상기
    • 동력기계공학회지
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    • 제15권4호
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    • pp.37-41
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    • 2011
  • This paper introduces the special eddy current sensor and its characteristic for bolt hole defect evaluation in gas turbine rotor. In the past, Fluorescent penetration inspection method was used for qualitative defect evaluation in gas turbine rotor bolt hole. This method can defect the bolt hole defect but can not evaluate the defect size. Nowadays, eddy current method is used quantitative defect evaluation due to advanced sensor design technology. And eddy current method is more time and cost saving than the old method. We developed bolt shape eddy current sensor for the rotor bolt hole defect detection and evaluation. The eddy current sensor moves to the bolt hole guided by screw nut and detects the defect on the bolt hole. The bolt hole mock-up and artificial defects were made and used for the signal detection & resolution analysis of eddy current sensor. The results show that signal detection capability is enough to detect 0.2 mm depth defect. And the resolution capability is enough to differentiate 02, 0.5, 1.0 and 2.0 mm depth defect.

쿨롬 법칙과 영상법을 이용한 와전류 브레이크의 제동토크 해석 (The Braking Torque Analysis of Eddy Current Brake with the Use of Coulomb′s law and the Method of Image)

  • 이갑진;박기환
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
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    • 제50권9호
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    • pp.431-437
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    • 2001
  • Since the eddy current problem usually depends on the geometry of the moving conductive sheet and the shape of the pole projection area, there is no general method to find out its analytical solution. The analysis of the eddy current in a rotating disk is performed in the case of time-invariant field to find its analytical solution. As a method to solve the eddy current problem, the concept of the Coulomb charge and image method are proposed with the consideration of the boundary condition. Firstly, the line charge is obtained from the volume charge generated in the rotating disk and Coulomb's law is applied. Secondly, the finite disk radius is considered by introducing an imaginary eddy current to satisfy the boundary condition that the radial component of the eddy current is zero at the edge of the relating disk. Thirdly, the braking torque is calculated by applying Lorentz force law. Finally, the computed braking torque is compared with the measured one As a result, it can be said that the proposed model presents fairly accurate results in a low angular velocity range although a large error is observed as the angular velocity of the disk increases.

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다중코일 와전류 센서 설계제작 및 특성분석 (The Design & Manufacture of Multi-coil Eddy Current Sensor and Characteristic Analysis)

  • 안연식;길두송;박상기
    • 동력기계공학회지
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    • 제15권3호
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    • pp.65-69
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    • 2011
  • This paper introduces the multi-coil eddy current sensor and its characteristic in magnetic material gas turbine rotor. In the past, magnetic particle inspection method was used for qualitative defect evaluation in magnetic material gas turbine rotor. And the ultrasonic inspection method was used for quantitative defect evaluation. Nowadays, eddy current method is used in magnetic gas turbine rotor inspection due to advanced sensor design technology. We developed multi-coil eddy current sensor for the rotor dovetail inspection. At first, rotor stress is analyzed for the determination of sensor position and number. The sensor coils are designed to cover the stress concentration area of rotor dovetail. We select optimum frequency according to material standard penetration data and experiment results. The rotor mock-up and artificial defects were made for the signal detection and resolution analysis of multi-coil eddy current sensor. The results show that signal detection and resolution capabilities are enhanced in comparison to the commercialized sensor enough for the gas turbine rotor inspection. So, this developed multi-coil eddy current sensor substituted for commercialized one and it applied in real gas turbine rotor inspection.

해양파이프라인 비파괴검사를 위한 와전류 센서 개발 (Eddy Current Sensor Development for Offshore Pipeline NDT Inspection)

  • 이슬기;송성진
    • 한국해양공학회지
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    • 제29권2호
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    • pp.199-206
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    • 2015
  • Regular high-strength carbon steel is currently the most commonly used pipe material for onshore and offshore pipelines. The corrosion of offshore pipelines is a major problem as they age. The collapse of these structures as a result of corrosion may have a heavy cost is lives and assets. Therefore, their monitoring and screening is a high priority for maintenance, which may ensure the integrity and safety of a structure. Monitoring risers and subsea pipelines effectively can be accomplished using eddy current inspection to detect the average remaining wall thickness of corroded low-alloy carbon steel pipelines through corrosion scaling, paint, coating, and concrete. A test specimen for simulating the offshore pipeline is prepared as a standard specimen for an analysis and experiment with differential bobbin eddy current sensors. Using encircling coils, the signals for the defect in the simulated specimen are analyzed and evaluated in experiments. Differential bobbin eddy current sensors can diagnose the defects in a specimen, and experiments have been carried out using the developed bobbin eddy current sensor. As a result, the most optimum coil parameters were selected for designing differential bobbin eddy current sensors.

압연롤 검사를 위한 다중 센서 와전류 탐상 검사 시스템 개발 (Development of Multi-channel Eddy Current System for Inspection of Press Rolls)

  • 이재호;박태성;박익근
    • 한국생산제조학회지
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    • 제26권3호
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    • pp.306-312
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    • 2017
  • Press rolls are constantly exposed to physical and heat stresses on their surface and are prone to crack, bruise, and spall if the accumulated stress goes beyond the critical point. Such surface phenomenon can cause them to lose their functionality and eventually lead to a halted production line. Eddy current testing can be considered a useful method to investigate the surface of the roll. The method involves the application of a high intensity magnetic field onto the surface of the roll, and thereby finding any early stage of possible defects. When the method was applied for roll inspection, the cross section of the sensor was regulated as per the overall testing speed. A smaller cross sectional area implied a better resolution but a longer testing time. In this paper, a convenient method to increase both overall system resolution and inspection speed of eddy current roll inspection is suggested by using a devised array sensor structure.

운동 부하 조절이 가능한 원형 맴돌이전류 부하 제동장치의 성능 분석 (Analysis of Performance for Exercise Load Adjustable Circular Eddy Current Load Brake system)

  • 나기수;이응혁
    • 재활복지공학회논문지
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    • 제9권3호
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    • pp.231-236
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    • 2015
  • 본 연구에서는 재활운동기기에 적합한 운동부하 조절이 가능한 영구자석형 비 접촉식 원형 브라켓 맴돌이 전류 부하 제동장치를 제안하고 성능을 실험적으로 평가하였다. 제안한 원형 부하 제동장치의 토크 값은 고정 부하를 갖는 "ㄷ"형 부하 제동장치에 비해 49%의 제동력으로 평가되었지만 도전율 변화와 공극의 간격 변화로 다양한 부하 조절이 가능함을 확인하였다. 본 연구에서 제안된 부하 제동장치는 사용자의 상태에 따라 부하 조절이 가능하며 운동기기의 소형화 및 원가 절감 등의 장점을 갖는 운동기기 적용이 가능할 것으로 기대된다.

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와전류 탐상기법을 이용한 무릎보조기용 섬유강화 폴리머의 이방특성 분석 (Analysis of Anisotropic Characteristic in Fiber Reinforced Polymer for the Knee Brace Using the Eddy Current Inspection)

  • 김철웅;박천웅;신용훈;서해용;이호상
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1533-1538
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    • 2008
  • The development of new material systems like Carbon Fiber Reinforced Polymer (CFRP) places ever higher demands on the techniques for non-destructive material characterisation. Image-producing eddy current methods also need to satisfy these demands. Eddy-current imaging of FRP is based on the anisotropic electrical properties of the material investigated. Significant differences in conductivity between carbon fibres, polymer matrix and integrated functional components can be found. The availability of high-resolution sensors enables access to the local distribution of the electromagnetic properties. The static and dynamic procedures for isolating influential characteristics, already in use in eddy-current technology, can now be supplemented by topographical images. The precondition for a successful implementation of the eddy-current procedure is a deeper understanding of the image-generating process which allows correct interpretation of the images obtained.

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가스터빈 로터 재질에 따른 표면결함 와전류 특성연구 (The Study on Eddy Current Characteristic for Surface Defect of Gas Turbine Rotor Material)

  • 안연식;길두송;박상기
    • 동력기계공학회지
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    • 제14권4호
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    • pp.63-67
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    • 2010
  • This paper introduces the eddy current signal characteristic of magnetic and non-magnetic gas turbine rotor. In the past, Magnetic particle inspection method was used in magnetic material for qualitative defect evaluation and the ultrasonic test method was used for quantitative evaluation. Nowadays, eddy current method is used in magnetic gas turbine rotor inspection due to advanced sensor design technology. We are studying on the magnetic gas turbine rotor by using eddy current method. We prepared diverse depth specimens made by magnetic and non-magnetic materials. We select optimum frequency according to material standard penetration data and experiment results. We got the signal on magnetic and non-magnetic material about 0.2 mm, 05 mm, 1.0 mm, 1.5 mm 2.0 mm and 2.5 mm depth defects and compare the signal amplitude and signal trend according to defect depth and frequency. The results show that signal amplitudes of magnetic are bigger than non-magnetic material and the trends are similar on every defect depth and frequency. The detection and resolution capabilities of eddy current are more effective in magnetic material than in non-magnetic materials. So, the eddy current method is effective inspection method on magnetic gas turbine rotor. And it has the merits of time saving and simple procedure by elimination of the ultrasonic inspection in traditional inspection method.

Eddy Current System For Coating Thickness Measurement

  • Rerkratn, Apinai;Pulkham, Jirayut;Chitsakul, Kitiphol;Sangworasil, Manas;Keawpoonsuk, Anucha;Songsataya, Kiettiwan
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2005년도 ICCAS
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    • pp.1907-1910
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    • 2005
  • Coating thickness is an important variable that plays a role in product quality, process control, and cost control. Measurement of film thickness can be done with many different instruments. In this paper, we introduce the new eddy current system for measure the thickness of nonconductive coatings on nonferrous metal substrates. The experimental results are shown that the proposed system is able to measure thickness of plastic film coating on aluminum plates in the range of 0 to 1000 microns with satisfy sensitivities, linearity, resolution and stability of the system.

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Experimental study on the effect of EC-TMD on the vibration control of plant structure of PSPPs

  • Zhong, Tengfei;Feng, Xin;Zhang, Yu;Zhou, Jing
    • Smart Structures and Systems
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    • 제29권3호
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    • pp.457-473
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    • 2022
  • A high-frequency vibration control method is proposed in this paper for Pumped Storage Power Plants (PSPPs) using Eddy Current Tuned Mass Damper (EC-TMD), based on which a new type of EC-TMD device is designed. The eddy current damper parameters are optimized by numerical simulation. On this basis, physical simulation model tests are conducted to compare and study the effect of structural performance with and without damping, different control strategies, and different arrangement positions of TMD. The test results show that EC-TMD can effectively reduce the control effect under high-frequency vibration of the plant structure, and after the additional damping device forms EC-TMD, the energy dissipation is further realized due to the intervention of eddy current damping, and the control effect is subsequently improved. The Multi-Tuned Mass Damper (MTMD) control strategy broadens the tuning band to improve the robustness of the system, and the vibration advantage is more obvious. Also, some suggestions are made for the placement of the dampers to promote their application.