• Title/Summary/Keyword: Eddy current technology

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Evaluation of Heat Treatment of an Al-Si Alloy forging by Using Its Relationship between Electrical Conductivity and Hardness (경도-전기전도도 상관관계를 이용한 A1-Si 알루미늄합금 열간 단조품의 열처리상태 평가)

  • 이석원;전만수;이준현
    • Transactions of Materials Processing
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    • v.10 no.5
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    • pp.418-424
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    • 2001
  • In this study, a relationship between hardness and electrical conductivity for an Al-Si aluminum alloy, forged after extruded, is investigated. Microvickers hardness is measured and compared with its corresponding electrical conductivity obtained by the eddy current test. It is found that a distinct relationship between the hardness and the electrical conductivity exists for the material. Using the relationship, the hardness of forging is predicted from the electrical conductivity obtained by eddy current test and the result is used to evaluate the condition of heat treatment.

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Detection of tension force reduction in a post-tensioning tendon using pulsed-eddy-current measurement

  • Kim, Ji-Min;Lee, Jun;Sohn, Hoon
    • Structural Engineering and Mechanics
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    • v.65 no.2
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    • pp.129-139
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    • 2018
  • Post-tensioning (PT) tendons are commonly used for the assembly of modularized concrete members, and tension is applied to the tendons during construction to facilitate the integrated behavior of the members. However, the tension in a PT tendon decreases over time due to steel corrosion and concrete creep, and consequently, the stress on the anchor head that secures the PT tendon also diminishes. This study proposes an automatic detection system to identify tension reduction in a PT tendon using pulsed-eddy-current (PEC) measurement. An eddy-current sensor is installed on the surface of the steel anchor head. The sensor creates a pulsed excitation to the driving coil and measures the resulting PEC response using the pick-up coil. The basic premise is that the tension reduction of a PT tendon results in stress reduction on the anchor head surface and a change in the PEC intensity measured by the pick-up coil. Thus, PEC measurement is used to detect the reduction of the anchor head stress and consequently the reduction of the PT tendon force below a certain threshold value. The advantages of the proposed PEC-based tension-reduction-detection (PTRD) system are (1) a low-cost (< $ 30), low-power (< 2 Watts) sensor, (2) a short inspection time (< 10 seconds), (3) high reliability and (4) the potential for embedded sensing. A 3.3 m long full-scale monostrand PT tendon was used to evaluate the performance of the proposed PTRD system. The PT tendon was tensioned to 180 kN using a custom universal tensile machine, and the tension was decreased to 0 kN at 20 kN intervals. At each tension, the PEC responses were measured, and tension reduction was successfully detected.

Thickness measurements of a Cr coating deposited on Zr-Nb alloy plates using an ECT pancake sensor

  • Jeong Won Park;Bonggyu Ji;Daegyun Ko;Hun Jang;Wonjae Choi
    • Nuclear Engineering and Technology
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    • v.55 no.9
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    • pp.3260-3267
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    • 2023
  • Zr-Nb alloy have been widely used as fuel rods in nuclear power plants. However, from the Fukushima nuclear accident, the weakness of the rod was revealed under harsh conditions, and research on the safety of these types of rods was conducted after the disaster. The method of depositing chromium onto the existing Zr-Nb alloy fuel rods is being considered as a means by which to compensate for the weakness of Zr-Nb alloy rods because chromium is strong against oxidation at high temperatures and has high strength. In order to secure these advantages, it is important to maintain the Cr thickness of the rods and properly inspect the rods before and during their use in power generation. Eddy current testing is a typical means of evaluating the thickness of thin metals and detecting surface defects. Depending on the size and shape of the inspected object, various eddy current sensors can be applied. In particular, because pancake sensors can be manufactured in very small sizes, they can be used for inspections even in narrow spaces, such as a nuclear fuel assembly. In this study, an eddy current technique was developed to confirm the feasibility of Cr coating thickness evaluations. After determining the design parameters of the pancake sensor by means of a FEM simulation, a FPCB pancake sensor was manufactured and the optimal frequency was selected by measuring minute changes in the Cr-coating thickness using the developed sensor.

Comparison of ECT Probes in Diagnosis of Defects

  • Mun, Ho-Young;Kim, Chang-Eob
    • Journal of Electrical Engineering and Technology
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    • v.9 no.1
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    • pp.190-196
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    • 2014
  • In this paper, the characteristics of a defective elliptical aluminum plate are analyzed by three different eddy current testing probes; T/R, T/T, and Impedance probes. The analysis was done by 3D finite element method, and the impedance change of real and imaginary voltage values were analyzed.

A Diagnosis of Insulated State using Eddy Current Testing in Power Line (와전류 탐상시험을 이용한 전력선의 절연상태 진단)

  • Park, Geon-Ho
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2018.07a
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    • pp.177-178
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    • 2018
  • 본 논문에서는 와전류 탐상시험을 이용하여 전력선의 절연상태 진단을 수행하였다. 전력선은 6~18 가닥의 선으로 이루어져 있는데 절연상태 변화를 위해 수산화나트륨으로 전력선의 부식을 유도하였으며, 18~27 시간으로 부식시간을 설정하여 시편을 구분하였다. 전력선의 인장력시험, 뒤틀림시험, 전자주사현미경 등을 통하여 물리적 특성을 검토하였으며, 또한 200~800[mV]의 전압에서 부식에 따른 와전류 특성을 조사하였다.

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The Circulation and the Submarine Topography in Asan Bay (아산만의 해저지형과 해수유동)

  • 장선덕
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.13 no.1
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    • pp.1-5
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    • 1977
  • A series of echo-sounding and current measurements as well as the drogue and the drift bottle experiments were carried out in Asan Bay since November 1974. Several sand bars or sand flats covered by silts were developed at ebb tide in the bay. Sand waves and sand ripples were seen on the surface of the sand bars, around which sea channels of 8~ 12 meters in depth are formed. The main stream axis of the flood current which is separated into east and west branch flows southward. A cyclonic and an anticyclonic eddy are developed at the early stage of flood tide. They are transformed into a clockwise eddy before the slack water. The maximum tidal current speed observed was 3.1 ~ 3.2 knots at the entrance of the bay, while it was 1.O ~ 2.8 knots in the bay. The location of the main stream axis of the tidal current coincides well with the sea channel. A salt wedge was observed at the estuary of the Sabgyo-cheon River.

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Detection of Corrosion and Wall Thinning in Carbon Steel Pipe Covered With Insulation Using Pulsed Eddy Current

  • Park, Duck-Gun;Kishore, M.B.;Kim, J.Y.;Jacobs, L.J.;Lee, D.H.
    • Journal of Magnetics
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    • v.21 no.1
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    • pp.57-60
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    • 2016
  • Non Destructive Testing (NDT) methods that are capable of detecting the wall thinning and defects through insulation and cladding sheets are necessary. In this study we developed a Pulsed Eddy Current (PEC) system to detect wall thinning of ferro magnetic steel pipes covered with 95 mm thick fiber glass thermal insulator and shielded with aluminum plate of thickness 0.4 mm. In order to confirm the thickness change due to wall thinning, two different sensors, a hall sensor and a search coil sensor were used as a detecting element. In both the cases, the experimental data indicates a considerable change in the detected pulse corresponding to the change in sample thickness. The thickness of the tube was made to change such as 2.5 mm, 5 mm and 8 mm from the inner surface to simulate wall thinning. Fast Fourier Transform (FFT) was calculated using window approach and the results were summarized which shows a clear identification of thickness change in the test specimen by comparing the magnitude spectra.

Application and Design of Eddy Current based on FEM for NDE Inspection of Surface Cracks with Micro Class in Vehicular Parts (자동차부품의 마이크로급 표면크랙 탐상을 위한 FEM 를 기반한 와전류 센서 디자인 및 적용)

  • Im, Kwang-Hee;Lee, Seul-Ki;Kim, Hak-Joon;Song, Sing-Jin;Woo, Yong-Deuk;Na, Sung-Woo;Hwang, Woo-Chae;Lee, Hyung-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.6
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    • pp.529-536
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    • 2015
  • A defect could be generated in bolts for a use of oil filters for the manufacturing process and then may affect to the safety and quality in bolts. Also, fine defects may be imbedded in oil filter system. So it is very important that such defects be investigated and screened during the multiple manufacturing processes. Therefore, in order effectively to evaluate the fine defects, the FEM simulations were performed to make characterization in the crack detection of the bolts and the parameters such as number of turns of the coil, the coil size, applied frequency were calculated based on the simulation results. Simulations were carried out for the defect signal of eddy current probe. Exciter and receiver were utilized. In this paper, the FEM simulations were performed in both bobbin-type and pancake-type probe, both probes were optimized under Eddy current FEM simulations and the results of calculation were discussed.

Effect of oxide film on ECT detectability of surface IGSCC in laboratory-degraded alloy 600 steam generator tubing

  • Lee, Tae Hyun;Ryu, Kyung Ha;Kim, Hong Deok;Hwang, Il Soon;Kim, Ji Hyun;Lee, Min Ho;Choi, Sungyeol
    • Nuclear Engineering and Technology
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    • v.51 no.5
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    • pp.1381-1389
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    • 2019
  • Stress corrosion cracking (SCC) widely found in both primary and secondary sides of steam generator (SG) tubing in pressurized water reactors (PWR) has become an important safety issue. Using eddy-current tests (ECTs), non-destructive evaluations are performed for the integrity management of SG tubes against intergranular SCC. To enhance the reliability of ECT, this study investigates the effects of oxide films on ECT's detection capabilities for SCC in laboratory-degraded SG tubing in high temperature and high pressure aqueous environment.

Impedance Analysis and Experimental Study of a Solenoid Eddy Current Sensor to Detect the Cross-sectional Area of Non-ferromagnetic Stranded Conductors (비자성 연선도체의 단면적을 검출하기 위한 솔레노이드 와전류 센서의 임피던스 해석 및 실험적 연구)

  • Kim, S.D.;Shim, J.M.
    • Journal of Sensor Science and Technology
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    • v.6 no.2
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    • pp.87-94
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    • 1997
  • Impedance analysis of a Solenoid sensor to detect the cross-sectional area of non-ferromagnetic stranded conductors is described in this paper. To inspect electromagnetic characteristics of conductive materials, a nondestructive test eddy current sensor with an encircling coil is chosen. As solving Maxwell equation, normalized impedance response of the sensor within a conducting rod is modeled and the results are expanded to the stranded wires. Geometrical property affecting on stranded structure is considered and a numerical and experimental study is also presented.

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