• 제목/요약/키워드: Early Fault Detection

검색결과 78건 처리시간 0.045초

AE신호를 이용한 기어 정렬불량의 진동 특성 분석 (Vibration Characteristic Analysis using Acoustic Emission Signal)

  • 구동식;김병수;이정환;양보석;최병근
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2008년도 추계학술대회논문집
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    • pp.43-48
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    • 2008
  • Gear system has been widely used in industrial applications and unexpected failures of gears are not only extremely damaging but also lead to economic losses. So, early detection of fault is important for diagnosis machine condition. And acoustic emission is an efficient non destructive testing technique for the diagnosis of machine health and is useful technique for early detection of fault because it can find low-amplitude and high-frequency signal on account of high sensibility. Therefore, in this paper, the AE signal was measured and preprocessed using envelop analysis for gearbox with misalignment between pinion and gear. And then the vibration characteristic of gear misalignment was analyzed.

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AE신호를 이용한 기어 정렬불량의 진동 특성 분석 (Vibration Characteristic Analysis Using Acoustic Emission Signal)

  • 구동식;이정환;김병수;양보석;최병근
    • 한국소음진동공학회논문집
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    • 제18권12호
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    • pp.1243-1249
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    • 2008
  • Gear system has been widely used in industrial applications and unexpected failures of gears are not only extremely damaging but also leading to economic losses. So, early detection of fault is important for diagnosis machine condition. And acoustic emission is an efficient non-destructive testing technique fur the diagnosis of machine health and is useful technique far early detection of fault because it can find low-amplitude and high-frequency signal on account of high sensibility. Therefore, in this paper, the AE signal was measured and preprocessed using envelope analysis for gearbox with misalignment between pinion and gear. And then the gear misalignment's vibration characteristic were analyzed.

Time Series Support Vector Machine을 이용한 Reactive Ion Etching의 오류검출 및 분석 (Fault Detection of Reactive Ion Etching Using Time Series Support Vector Machine)

  • 박영국;한승수;홍상진
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2006년도 춘계종합학술대회
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    • pp.247-250
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    • 2006
  • 현재 고밀도 반도체제작 환경에서는 Reactive ion Etching (RIE) 과정에서의 생산성을 극대화하기 위해서 비이상적인 공정장비를 발견하는 것이 매우 중요하다. 생산과정에서 오류발견의 중요성을 설명하기 위해 Support Vector Machine (SVM)은 실시간으로 공정오류에 대한 판단에 대한 도움을 주기 위해 사용되었다. baseline run으로부터 얻은 데이터로 SVM 모델을 구성하고 정상인 run 데이터와 비정상 run 데이터로 SVM 모델을 검증한다. 통계적 공정제어에서 흔히 이용되는 control limits를 도입하여 정상데이터가 내재하고 있는 램덤 변화율이 반영된 SVM 모델 기반의 control limits를 수립하고, 그 control limits를 바탕으로 오류발견을 실행한다. SVM을 이용함으로써 RIE의 오류발견은 run to run 기반에 정상인 run데이터는 0% 오류율이 증명되었다.

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AE 신호를 이용한 조기 결함 검출을 위한 Hilbert 변환과 Hilbert-Huang 변환의 비교 (Comparison of Hilbert and Hilbert-Huang Transform for The Early Fault Detection by using Acoustic Emission Signal)

  • 구동식;이종명;이정훈;하정민;최병근
    • Journal of Advanced Marine Engineering and Technology
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    • 제36권2호
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    • pp.258-266
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    • 2012
  • 음향방출(Acoustic Emission, AE) 시스템은 최근 조기 결함 검출 시스템 개발을 위해 적용되고 있으며, 그에 따르는 신호처리 기법에 대한 문제를 해결하기 위해 많은 노력을 기울이고 있다. 신호처리 기법 중 포락처리(Envelope analysis)가 베어링 결함 분석에 사용되고, Wavelet Transform은 기어 등의 결함 분석에 용이한 것으로 알려져 있다. 하지만 여전히 AE 신호를 위한 신호처리 기법은 불확실하다. 따라서 본 논문에서는 AE 시스템을 적용한 조기 결함 검출 시스템 개발을 위한 사전 연구로, AE 신호를 분석하기 위한 신호처리 기법으로 Hilbert Transform(HT)과 Hilbert-Huang Transform(HHT)에 대해 비교 분석한다. AE 신호는 피로시험을 통해 취득되었으며, 취득된 AE 신호를 두 신호처리 기법을 적용하여 주파수 및 시간 신호에 대해 분석하였다. HT에 비해 HHT가 시간-주파수 영역에 대해 결과를 나타내기 때문에 좀 더 명확한 특징을 보이는 데에 반해 신호처리 시간 및 필터링에 대한 단점을 보이고 있음을 확인하였다.

Neural Network Based Expert System for Induction Motor Faults Detection

  • Su Hua;Chong Kil-To
    • Journal of Mechanical Science and Technology
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    • 제20권7호
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    • pp.929-940
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    • 2006
  • Early detection and diagnosis of incipient induction machine faults increases machinery availability, reduces consequential damage, and improves operational efficiency. However, fault detection using analytical methods is not always possible because it requires perfect knowledge of a process model. This paper proposes a neural network based expert system for diagnosing problems with induction motors using vibration analysis. The short-time Fourier transform (STFT) is used to process the quasi-steady vibration signals, and the neural network is trained and tested using the vibration spectra. The efficiency of the developed neural network expert system is evaluated. The results show that a neural network expert system can be developed based on vibration measurements acquired on-line from the machine.

Fault Detection in the Two-for-One Twister

  • Park, Ho-Cheol;Koo, Doe-Gyoon;Lee, Jie-Tae;Cho, Hyun-Ju;Han, Young-A;Sohn, Sung-Ok;Ji, Byung-Chul
    • International Journal of Control, Automation, and Systems
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    • 제4권6호
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    • pp.763-768
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    • 2006
  • The two-for-one(TFO) twister is precision machinery that twists fibers rapidly under constant tension. Since the quality of the twisted yarn is directly deteriorated by faults of the twister, such as the distortion of the spinning axis, bearing abrasion, and tension irregularity, it is important to detect faults of the TFO twister at an early stage. In this research, a new algorithm is proposed to detect faults of the TFO twister and their causes, by measuring the vibrations of the TFO twister and obtaining frequency components with a FFT algorithm. The TFO twister with faults showed increased vibrations and each fault generated vibrations at different frequencies. By analyzing changes of characteristics of vibrations, we can determine faulty twisters. The proposed fault detection algorithm can be implemented cheaply with a signal processor chip. It can be used to find when to repair a faulty TFO twister without much loss of yam on-line.

A Dissimilarity with Dice-Jaro-Winkler Test Case Prioritization Approach for Model-Based Testing in Software Product Line

  • Sulaiman, R. Aduni;Jawawi, Dayang N.A.;Halim, Shahliza Abdul
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • 제15권3호
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    • pp.932-951
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    • 2021
  • The effectiveness of testing in Model-based Testing (MBT) for Software Product Line (SPL) can be achieved by considering fault detection in test case. The lack of fault consideration caused test case in test suite to be listed randomly. Test Case Prioritization (TCP) is one of regression techniques that is adaptively capable to detect faults as early as possible by reordering test cases based on fault detection rate. However, there is a lack of studies that measured faults in MBT for SPL. This paper proposes a Test Case Prioritization (TCP) approach based on dissimilarity and string based distance called Last Minimal for Local Maximal Distance (LM-LMD) with Dice-Jaro-Winkler Dissimilarity. LM-LMD with Dice-Jaro-Winkler Dissimilarity adopts Local Maximum Distance as the prioritization algorithm and Dice-Jaro-Winkler similarity measure to evaluate distance among test cases. This work is based on the test case generated from statechart in Software Product Line (SPL) domain context. Our results are promising as LM-LMD with Dice-Jaro-Winkler Dissimilarity outperformed the original Local Maximum Distance, Global Maximum Distance and Enhanced All-yes Configuration algorithm in terms of Average Fault Detection Rate (APFD) and average prioritization time.

기어손상에 따른 자동변속기의 결함 검출에 관한 연구 (A Study on the Fault Detection of Auto-Transmission according to Gear Damage)

  • 박기호;정상진;김진성;한관수;김민호
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2007년도 추계학술대회논문집
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    • pp.1401-1409
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    • 2007
  • This paper presents a detecting technique for the improvement in quality by appling the various vibrational characteristics theory. The object of this study is to objectively point out faulty gear by developing the program which can be used to analyze and predict the vibrational characteristics caused by gear wear, deformation and nick of auto-transmission. The fault detection methods by vibrational signal analysis of gear have been progressed in the various fields of industry. These methods have the advantage of being easy to attach the accelerometer without discontinuance of the structure. But not all the methods are efficient for finding early faults. So in the thesis, we completed development of the inspection system of vibration by appling the most efficient detecting methods and verified the system's reliability through experiments.

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기어손상에 따른 자동변속기의 결함 검출에 관한 연구 (A Study on the Fault Detection of Auto-transmission according to Gear Damage)

  • 박기호;정상진;위혁;김진성;한관수;김민호
    • 한국소음진동공학회논문집
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    • 제18권1호
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    • pp.47-56
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    • 2008
  • This paper presents a detecting technique for the improvement in quality by appling the various vibrational characteristics theory. The object of this study is to objectively point out faulty gear by developing the program which can be used to analyze and predict the vibrational characteristics caused by gear wear, deformation and nick of auto-transmission. The fault detection methods by vibrational signal analysis of gear have been progressed in the various fields of industry. These methods have the advantage of being easy to attach the accelerometer without discontinuance of the structure. But not all the methods are efficient for finding early faults. So in the thesis, we completed development of the inspection system of vibration by appling the most efficient detecting methods and verified the system's reliability through experiments.