• Title/Summary/Keyword: Early Fault Detection

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The Comparison Between Fault Detection Methods about Early Faults in a Ball Bearing (볼 베어링의 조기 결함 검출 방법들의 비교)

  • Park, Choon-Su;Kim, Yang-Hann
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11b
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    • pp.200-203
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    • 2005
  • Ball bearings not only sustain the system, but permit the rotational component to rotate. Excessive radial or axial load and many other reasons can cause faults to be created and grown rapidly in each component. The grown faults make noise and vibration, which can make the system unstable. Therefore, it is important to detect faults as early as possible. For this reason, there have been many researches on fault detection method of early faults in a ball bearing. The fault defection methods can be categorized to several groups by signal processing methods. Not all the methods are efficient for finding early faults. We select representative methods known as efficient for detecting early faults and compare the results for inspecting which method is effective.

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Early Detection Technique in IPM-type Motor with Stator-Turn Fault using Impedance Parameter (임피던스 성분을 이용한 매입형 영구자석 전동기의 고정자 절연파괴 고장의 초기 검출 기법)

  • Jeong, Chae-Lim;Kim, Kyung-Tae;Hur, Jin
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.5
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    • pp.612-619
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    • 2013
  • This paper proposes an early diagnosis technique for the stator-turn fault (STF) in an interior permanent magnet (IPM)-type brushless DC (BLDC) motor using the impedance parameter. We have analyzed the varying characteristics owing to the STF through various experiments and the finite element method (FEM). As a result, we have presented a simple method for fault detection. This technique can be applied without requiring a fast Fourier transform (FFT) and the calculation of the negative-sequence impedance. The fault detection system works on the basis of the comparison the measured impedance with the database impedance. The variations in the characteristics owing to the STF as well as the proposed technique have been verified through the simulation and experiment.

Performance Analysis on Early Detection of Fault Symptom of a Pump with Abnormal Signals (오신호 입력에 따른 펌프의 고장징후 조기감지 성능분석)

  • Jung, Jae-Young;Lee, Byoung-Oh;Kim, Hyoung-Kyun;Kim, Dae-Woong
    • Journal of Power System Engineering
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    • v.20 no.2
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    • pp.66-72
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    • 2016
  • As a method to improve the equipment reliability, early warning researches that can be detected fault symptom of an equipment at an early stage are being performed out among developed countries. In this paper, when abnormal signal is input to actual normal signal of a pump, early detection studies on pump's fault symptom were carried out with auto-associative kernel regression as an advanced pattern recognition algorithm. From analysis, correlations among power of motor driving pump, discharge flow of pump, power output of pump, and discharge pressure of pump are exited. When the abnormal signal is input to one of those normal signals, the other expected values are changed due to the influence of the abnormal signal. Therefore, the fault symptom of pump through the early-warning index is able to detect at an early stage.

Acoustic Emission based early fault detection and diagnosis method for pipeline (음향방출 기반 배관 조기 결함 검출 및 진단 방법)

  • Kim, Jaeyoung;Jeong, Inkyu;Kim, Jongmyon
    • Asia-pacific Journal of Multimedia Services Convergent with Art, Humanities, and Sociology
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    • v.8 no.3
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    • pp.571-578
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    • 2018
  • The deteriorated pipline often causes the unexpected leakage and crack. Negligence and late maintenance leads the enormous damage for gas and water resource. This paper proposes early fault detection and diagnosis algorithm for pipeline using acoustic emission (AE) signals. Early fault detection method for pipeline compares the frequency amplitude of the spectrum to that of the spectrum in normal condition. Larger amplitude of the spectrum indicates abnormal condition. Early fault diagnosis algorithm uses support vector machines (SVM), which is trained for normal and abnormal conditions to diagnose the measured AE signal from the target pipeline. In the experiment, a pipeline testbed is constructed similarly to real industrial pipeline. Normal, 5mm cracked, 10mm holed pipelines are installed and tested in this study. The proposed fault detection and diagnosis technique is validated as an efficient approach to detect early faulty condition of pipeline.

Bearing ultra-fine fault detection method and application (베어링 초 미세 결함 검출방법과 실제 적용)

  • Park, Choon-Su;Choi, Young-Chul;Kim, Yang-Hann;Ko, Eul-Seok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.1093-1096
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    • 2004
  • Bearings are elementary machinery component which loads and do rotating motion. Excessive loads or many other reasons can cause incipient faults to be created and grown in each component. Moreover, it happens that incipient faults which were caused by manufacturing or assembling process' errors of the bearings are created. Finding the incipient faults as early as possible is necessary to the bearings in severe condition: high speed or frequently varying load condition, etc. How early we can detect the faults has to do with how the detection algorithm finds the fault information from measured signal. Fortunately, the bearing fault signal makes periodic impulse train. This information allows us to find the faults regardless how much noise contaminates the signal. This paper shows the basic signal processing idea and experimental results that demonstrate how good the method is.

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Detection of Input Voltage Unbalance in Induction Motors Using Frequency-Domain Discrete Wavelet Transform

  • Ghods, Amirhossein;Lee, Hong-Hee;Chun, Tae-Won
    • Proceedings of the KIPE Conference
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    • 2014.07a
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    • pp.522-523
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    • 2014
  • Analysis of faults in induction motors has become a major field of research due to importance of loss and damage reduction and maximum online performance of motors. There are several methods to analyze the faults in an induction motor from conventional Fourier transform to modern decision-making neural networks. Considering detectability of fault among all methods, a new fault detection solution has been proposed; it is called as frequency-domain Discrete Wavelet Transform (FD-DWT). In this method, the stator current is decomposed through series of low- and high-pass filters and consequently, the fault characteristics are more visible, because additional components have been reduced. The objective of this paper is early detection of input voltage unbalance in induction motor using wavelet transform in frequency domain. Experimental results show the effectiveness of the proposed method in early detection of faults.

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Fault Diagnosis Using Wavelet Transform Method for Random Signals (불규칙 신호의 웨이블렛 기법을 이용한 결함 진단)

  • Kim Woo-Taek;Sim Hyoun-Jin;Abu Aminudin bin;Lee Hae-Jin;Lee Jung-Yoon;Oh Jae-Eung
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.10 s.175
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    • pp.80-89
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    • 2005
  • In this paper, time-frequency analysis using wavelet packet transform and advanced-MDSA (Multiple Dimensional Spectral Analysis) which based on wavelet packet transform is applied fur fault source identification and diagnosis of early detection of fault non-stationary sound/vibration signals. This method is analyzing the signal in the plane of instantaneous time and instantaneous frequency. The results of ordinary coherence function, which obtained by wavelet packet analysis, showed the possibility of early fault detection by analysis at the instantaneous time. So, by checking the coherence function trend, it is possible to detect which signal contains the major fault signal and to know how much the system is damaged. Finally, It is impossible to monitor the system is damaged or undamaged by using conventional method, because crest factor is almost constant under the range of magnitude of fault signal as its approach to normal signal. However instantaneous coherence function showed that a little change of fault signal is possible to monitor the system condition. And it is possible to predict the maintenance time by condition based maintenance for any stationary or non-stationary signals.

Development of a Model-Based Motor Fault Detection System Using Vibration Signal (진동 신호 이용 모델 기반 모터 결함 검출 시스템 개발)

  • ;A.G. Parlos
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.11
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    • pp.874-882
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    • 2003
  • The condition assessment of engineering systems has increased in importance because the manpower needed to operate and supervise various plants has been reduced. Especially, induction motors are at the core of most engineering processes, and there is an indispensable need to monitor their health and performance. So detection and diagnosis of motor faults is a base to improve efficiency of the industrial plant. In this paper, a model-based fault detection system is developed for induction motors, using steady state vibration signals. Early various fault detection systems using vibration signals are a trivial method and those methods are prone to have missed fault or false alarms. The suggested motor fault detection system was developed using a model-based reference value. The stationary signal had been extracted from the non-stationary signal using a data segmentation method. The signal processing method applied in this research is FFT. A reference model with spectra signal is developed and then the residuals of the vibration signal are generated. The ratio of RMS values of vibration residuals is proposed as a fault indicator for detecting faults. The developed fault detection system is tested on 800 hp motor and it is shown to be effective for detecting faults in the air-gap eccentricities and broken rotor bars. The suggested system is shown to be effective for reducing missed faults and false alarms. Moreover, the suggested system has advantages in the automation of fault detection algorithms in a random signal system, and the reference model is not complicated.

Fault Diagnosis in Gear Using Adaptive Signal Processing (능동 신호 처리 이용한 기어의 이상 진단)

  • Lee, Sang-Kwon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1114-1118
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    • 2000
  • Impulsive sound and vibration signals in gear are often associated with their faults. Thus these impulsive sound and vibration signals can be used as indicators in the diagnosis of gear fault. The early detection of impulsive signal due to gear fault prevents from complete failure in gear. However it is often difficult to make objective measurement of impulsive signals because of background noise signals. In order to ease the detection of impulsive signals embedded in background noise, we enhance the impulsive signals using adaptive signal processing.

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Sensor Fault Detection and Compensation Schemes for Vector Controlled Induction Motor Drives (벡터제어 유도전동기 구동시스템을 위한 센서고장 검출 및 보상)

  • Ryu, Ji-Su;Lee, Hee-Sang
    • Proceedings of the KIEE Conference
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    • 2001.11c
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    • pp.42-45
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    • 2001
  • In the speed-sensorless induction motor control systems, only a few percents of error in current measurement badly deteriorates the control performance. And early detection and accomodation of the faults of current sensor is very important to enhance the reliability of the induction motor control system. In this paper, we propose two sensor fault detection schemes having desired functions; fault detection, isolation of failed sensor and compensation of fault effect. The two schemes operate in real-time and employ EKFs (Extended Kalman Filter) for residual generation. Simulation results show that the proposed schemes are very useful in maintaining the control performance of the induction motor driven servo systems even in the face of sensor faults.

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