• Journal of Korea Foundry Society
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• v.30 no.6
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• pp.224-230
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• 2010

To prevent oxidation of Mg melt, $SF_6$ gas has been generally used for Mg alloys during melting and casting as a cover gas. The use of $SF_6$ gas, however, will be restricted owing to its crucial impact on global warming. Non-$SF_6$ process during melting and casting in diecasting industry has been proved with Eco-Mg alloys by a simple addition of small amount of CaO into Mg alloys. This paper shows non-$SF_6$ diecasting procedures for 0.7wt% CaO added AZ91D Eco-Mg alloys. Cold-chamber diecasting was performed under $CO_2$ atmosphere without $SF_6$ gas. An increment of mechanical properties, especially strength and ductility of Eco-Mg alloys is, in part, due to high-quality melt, refined grain size and $Al_2Ca$ second phase strengthening. Microstructures and mechanical properties of 0.7wt% CaO added AZ91D Eco-Mg alloys are evaluated in comparison with those of conventional AZ91D Mg alloy.

• Journal of Korea Foundry Society
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• v.29 no.3
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• pp.101-112
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• 2009

경량성, 자원의 무한성 그리고 재활용성으로 대표되는 친환경의 마그네슘은 향후 Eco-Mg 개발을 통하여 무한한 성장이 예상된다. 본 자료에서는 첨가제로서의 CaO 관점에서 $non-SF_6$ 공정, 유동성의 공정 대응성, 압출 대응성, 스트립 캐스팅 대응성, 압연 대응성, 접합 대응성 그리고 마그네슘 합금의 산화 저항성 및 발화 저항성에 대해서 서술하였다. 또한 첨가제로서의 CaO 측면에서는 고온용, 내화용, 제진용 합금의 개발을 비용 절감측면을 강조하여 기술하였다. 물론 본 자료에서 Eco-Mg의 모든 측면들을 다루지는 않았다. Eco-Mg는 지금까지 개발된 것 보다는 앞으로 이루어내야 할 것들이 훨씬 많고 중요하다. 연구개발 뿐만 아니라 상업적 제품 개발에 대한 국내외적인 협력이 이루어져야 할 것이다.

• Journal of Korea Foundry Society
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• v.41 no.3
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• pp.252-259
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• 2021

The magnesium is one of the important alloying elements in the conventional aluminum alloys. The addition of magnesium to aluminum is well known to increase the mechanical strength of the aluminum without the trade-off of the decreased elongation. However, the content of magnesium in aluminum alloys has been limited to be lower than about 5wt.% because of the high oxidation tendency of magnesium element during the manufacturing processes such as casting, hot-forming and post heat-treatments, which can deteriorate the quality and properties of the final products. In this study, new 'ECO-Almag6~9' (containing 6~9wt%Mg) alloys were investigated to be made of the ECO-Mg master alloy, which has been invented to reduce the oxidation tendency of itself. It was successfully demonstrated that ECO-Almag6~9 alloys can be fabricated through the mass-production facilities of DC casting and extrusion routes without the problems of magnesium oxidation. In addition, it was confirmed that the strength and ductility were simultaneously improved due to the addition of high magnesium contents.

• Journal of Korea Foundry Society
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• v.31 no.2
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• pp.60-65
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• 2011

Molten magnesium alloys and magnesium products are easily oxidized and burned when they are exposed to high temperature for manufacturing process and by accident. In order to solve these problems, CaO addition in magnesium alloys has been developed. The ignition resistance of CaO added Mg-3Al, Mg-6Al, and Mg-9Al Eco-Mg alloys were investigated in comparison with those of magnesium alloys without CaO. The ignition resistance was examined by three methods : DTA, furnace chip ignition test, and torch ignition test. DTA was carried out for obtaining quantitative ignition temperature data with respect to specimen geometry and test environment; the furnace ignition test for burr and chip ignition temperature data; and the torch test for ignition temperature data for manufactured products. The ignition resistance of magnesium alloys under all conditions greatly increased by CaO addition.

• Transactions of the Korean hydrogen and new energy society
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• v.16 no.3
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• pp.238-243
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• 2005

Mg and Mg-based alloys are most important hydrogen storage materials. It is a lightweight and low-cost materials with high hydrogen storage capacity. However, the formation of hydride at high temperature, the deterioration effect, the hydriding and dehydriding kinetics are bad factor for application. In this study, Mg and Ni have been produced by hydrogen induced mechanical alloying(HIMA) process. The raw materials, Mg(purity 99.9%) chip and Ni(purity 99.95%) chip was prepared by using a planetary ball mill apparatus(FRITSCH pulverisette 5). The balls to chips mass ratio(BCR) are 30:1. The hydrogen pressure induced 2.0MPa and milling times were 12, 24, 48, 72, 96 hours with a rotating speed of 200rpm. X-ray diffraction(XRD) analysis was made to characterize the crystallite size and misfit strain. The crystallite size measured by laser particle size analysis(PSA). Microstructure changes were investigated by scanning electron microscopy(SEM) and the transmission electron microscopy(TEM). The hydrogen storage properties were evaluated by using an Sivert's type automatic pressure-composition-therm(PCT) apparatus.

• Transactions of the Korean hydrogen and new energy society
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• v.22 no.6
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• pp.780-786
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• 2011

Mg hydride had high hydrogen capacity (7.6%), lightweight and low cost materials and it was promising hydrogen storage material at high temperature. However, commercial applications of the Mg hydride are currently hindered by its high absorption/desorption temperature, and very slow reaction kinetics. one of the approaches to improve the kinetic is $MgH_x$ intermixed with carbon. And it shows that carbon and carbon allotropes have a beneficial effect on hydrogen sorption in Mg. The graphene is a kind of carbon allotropes which is easily desorbed reaction at low temperatures because its reaction is exothermic. In this work, the effect of graphene concentration on the kinetics of Mg hydrogen absorption reaction was investigated. The $MgH_x$-Graphene composites has been prepared by hydrogen induced mechanical alloy (HIMA). The synthesized powder was characterized by XRD and simultaneous TG, DSC analysis. The hydrogenation behaviors were evaluated by using a sievert's type automatic PCT apparatus. In this research, results of kinetic profiles exhibit hydrogen absorption rate of $MgH_x$-5wt.% and 10wt.% graphene composite, as 1.25wt.%/ms, 10.33wt.%/ms against 0.88wt.%/ms for $MgH_x$ alone at 473K.

• Korean Journal of Materials Research
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• v.22 no.1
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• pp.54-60
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• 2012

The particle size of MgO was examined as a function of the Na content in $Mg(OH)_2$ powders and the calcination temperature. $Mg(OH)_2$ suspension was obtained by dropwise precipitation of $Mg(NO_3)_2{\cdot}6H_2O$ and NaOH solutions. The suspension was diluted by varying the dilution volume ratio of distilled water to $Mg(OH)_2$ suspension to change the Na salt concentration in the suspension. $Mg(OH)_2$ slurry was filtered and dried at $60^{\circ}C$ under vacuum, and then its $Mg(OH)_2$ powder was calcined to produce MgO with different amount of Na content at $500\sim900^{\circ}C$ under air. Investigation of the physical and chemical properties of the various MgO powders with dilution ratio and calcination temperature variation was done by X-ray diffraction, transmission electron microscopy, BET specific surface area and thermal gravimetric analysis. It was observed that MgO particle size could depend on the condition of calcination temperature and dilution ratio of the $Mg(OH)_2$ suspension. The particle size of the MgO depends on the Na content remaining in the $Mg(OH)_2$ powder, which powder was prepared by changing the dilution ratio of the $Mg(OH)_2$ suspension. This change increased as the calcination temperature increased and decreased as the dilution ratio increased. The growth of MgO particle size according to the increase of temperature was more effective when there was a relatively high content of Na. The increase of Na content lowered the temperature at which decomposition of $Mg(OH)_2$ to MgO took place, thereby promoting the crystal growth of MgO.

• Journal of Korea Foundry Society
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• v.31 no.1
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• pp.11-17
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• 2011

The effect of CaO addition to AM60B Mg alloy on tensile properties has been investigated, with focus on strength and ductility at room and elevated temperatures. The 0.25-0.65wt% CaO added AM60B Eco-Mg diecastings were prepared by high pressure die casting using Buhler 1,450-ton cold chamber machine without $SF_6$ and $SO_2$ gases. The microstructures and tensile properties of each alloy were tested. The results show that the grains of AM60B are refined and the mechanical properties increase with CaO addition at room temperature. The improvement of strength and ductility is prominent at 0.45-0.55wt% CaO addition. Also, improved mechanical properties are maintained at elevated temperature of $150^{\circ}C$. CaO addition results in $Al_2Ca$ phase formation mostly on the grain boundaries. This phase leads to the refinement of grain structures and improvement of ductility as well as strength. The suppression of ${\beta}-Mg_{17}Al_{12}$ phase as well as the decrease of fracture surface porosity and other casting defects caused by melt cleanliness also contribute to the enhancement of mechanical properties of AM60B Eco-Mg at room and elevated temperature.

• Journal of the Korea Organic Resources Recycling Association
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• v.9 no.3
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• pp.104-110
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• 2001

In this study, the effect of physico-chemical variables on sludge conditioning was determined to enhance dewaterability of effluent produced from the thermophilic anaerobic digestion of food waste. The gas production rate and methane content during the anaerobic digestion of food waste were $1.1m^3/kg$ VS and 63%, respectively, and the biodegradability of volatile solids was 87.5%. The concentrations of CODcr, TKN and TP of effluent from digestor were 18,500mg/L, 2,800mg/L, and 582mg/L, respectively. At the jar test to screen the flocculant for the dewatering of effluent from digestor, $FeCl_3$ and strong cationic polymer were effective on making flocs in the effluent. The condition of flocculation of effluent were 500mg/L of $FeCl_3$ and 50-100 mg/L of strong cationic polymer, respectively. As the result of measuring of dewaterability potential of effluent to determine the mixing ratio between $FeCl_3$ and polymer by capillary suction time(SCT), optimum condition was 500mg/L of $FeCl_3$ and 80mg/L of strong cationic polymer.

• Journal of Environmental Science International
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• v.12 no.7
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• pp.745-751
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• 2003

The three-dimensional eco-hydrodynamic model was applied to estimate the physical process in terms of nutrients and net uptake(or regeneration) rate of nutrients in Kamak Bay for scenario analysis to find proper management plan. The estimation results of the physical process in terms of nutrients shelved that transportation of nutrients is dominant in surface level while accumulation of nutrients is dominant in bottom level. In the case of dissolved inorganic nitrogen, the results showed that the net uptake rate was 0∼60 mg/㎡/day in surface level(0∼3m), and the net regeneration rate was 0.0∼10.0 mg/㎡/day in middle level(3∼6m) and above 10mg/㎡/day in bottom level(6m∼below). In the case of dissolved inorganic phosphorus, the net uptake rate was 0.0∼3.0 mg/㎡/day in surface level, and the net regeneration rate was 0.5∼1.5 mg/㎡/day in middle level and 1.0∼3.0 mg/㎡/day in bottom level. These results indicates that net uptake and transport of nutrients are occurred predominantly at the surface level and the net generation and accumulation are dominant at bottom level. Therefore, it is important to consider the re-supplement of nutrients due to regeneration of bottom water.