• Title/Summary/Keyword: Dust Deflector

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Experimental Study for The Development of a Blower to Extend The Life of The Impeller and Reduce The Power Cost by Changing the Air Flow (공기흐름 변경으로 임펠러의 수명연장과 전력비 절감을 위한 송풍기 개발을 위한 실험적 연구)

  • Kim, Il-Gyoum;Park, Woo-Cheul;Sohn, Sang-Suk;Kim, Young-Nam
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.11
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    • pp.219-225
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    • 2020
  • In this study, the prototype of a blower was designed and made to develop a long-life blower with a volume flow rate of 10,000 ㎥/min with a required total pressure efficiency of 83% or more. Five experimental impellers with various lengths of dust deflectors were manufactured and used for the erosion experiments. The erosion test was conducted by operating for 160 hours in a self-produced closed loop-type erosion test apparatus. A prototype of a model blower was designed, fabricated, and tested. The results revealed a total pressure, air volume flow rate, and efficiency of 690.6 mmAq, 16,243.6 ㎥/min, and 83.6%, respectively, as the result of conversion to a blower based on the measured value of the blower model. The prototype was designed and fabricated as the experimental erosion equipment of the blower. A blower with a dust deflector was developed by performing the erosion experiments under harsh conditions. The blower showed an improved effect of more than 190% based on the wear thickness of the impeller compared to a conventional blower without a dust deflector.

Numerical Analysis for the Development of a Blower to Extend the Life of the Impeller and Reduce Power Costs by Changing the Air Flow (공기흐름 변경으로 임펠러의 수명연장과 전력비 절감을 위한 송풍기 개발을 위한 수치해석)

  • Kim, Il-Gyoum;Park, Woo-Cheul;Sohn, Sang-Suk;Kim, Young-Nam
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.12
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    • pp.192-199
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    • 2020
  • The blower erosion phenomenon was investigated to develop a long-life blower with a volume flow rate of 10,000 ㎥/min with the required total pressure efficiency of 83% or more. The blower performance and blower erosion were predicted through numerical analysis by computational fluid dynamics(CFD). The conditions used for numerical analysis were an air volume of 16,200 ㎥/min, a rotation speed of 893 rpm, and a temperature of 330℃. The specific gravity, particle size, and amount of the dust was 3.15, 90 ㎛~212 ㎛, and is 265 kg/min, respectively. To examine the effects of a dust deflector on erosion, erosion analysis was performed by comparing the models with and without a dust deflector. Numerical analysis showed that when the dust deflector is installed, the average tended to decrease by 167% in the impeller and 133% in the boss. CFD using the Finne's model for erosion revealed a parallel restitution coefficient of 1 and a perpendicular restitution coefficient of 0.1. The blower performance of case 5 was 691.7 mmAq, and the efficiency was 83.3% when the rotation speed and the air volume flow rate were 880 rpm and 16,200 ㎥/min, respectively.