• Title/Summary/Keyword: Durability Analysis & Test

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Bond Strength and Durability of Spray Mortar Purposed for Repair (유지보수용 스프레이 모르타르의 부착강도 및 내구성)

  • Yun, Kyong-Ku;Kim, Seong-Kwon;Lee, Wan-Sung
    • Journal of Industrial Technology
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    • v.33 no.A
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    • pp.101-107
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    • 2013
  • The purpose of this study was to investigate bond strength between substrate and HES-LMS mortar, durability of HES-LMS mortar with latex content(0%, 5%, 10%). To measure the bond strength, the direct tensile test based on uniaxial tensile test was used, which was proposed by Kuhlman(1990). Also, Resistance for water permeability, water absorption and image analysis for air void system were conducted to estimating durability of HES-LMS mortar.

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An Study on the Establishment of the Accelerated Durability Test Condition of the Spur Gear (평기어에 대한 가속내구시험의 조건설정에 관한 연구)

  • Kim Chul-Su;Kim Jung-Kyu;Kwon Yeo-Hyoun;An Seung-Ho
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.14-19
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    • 2005
  • An accelerated life test (ALT) is used to estimate the reliability of machinery parts and system with a design specification as soon as possible. However, accelerated life test results with simple and severe conditions are inconsistent with physical phenomena in real service condition. Therefore, to assure the safety of the machinery system, it is necessary to establish the appropriate test condition of the ALT of machinery element. In this study, fatigue analysis of the spur gear as a part of the gear box system in the rolling stock was performed. Moreover, based on the results, appropriate test condition of the ALT is developed using both the probabilistic model of the linear damage rule and accelerated durability analysis simulation.

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Experimental Study on Durability Properties of High Performance Concrete on Using Hydraulic Mineral Admixtures for Bridge Deck Overlay (수경성 광물질 혼합재를 사용한 교면 덧씌우기용 고성능 콘크리트의 내구성능에 관한 실험적 연구)

  • Kim, Ki-Hyung;Son, Hyung-Ho;Jung, Ho-Jin;Lee, Jae-Nam
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.2
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    • pp.74-80
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    • 2011
  • In this study, it is evaluated on the properties of mechanical performance, autogenous shrinkage and chloride resistance for application of high performance concrete for bridge deck overlay used slag powder and fly ash as a representative by-product of industrialization. According to test results, it is evaluated that the durability of concrete is improved the properties of chloride resistance, autogenous shrinkage and alkali aggregate reaction by using hydraulic mineral admixtures. It is considered to have a green construction and an economic feasibility on recycling of by-product as a improved concrete for durability and efficiency in materials and constructions.

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Durability Evaluation of Gangway Ring for the Articulated Bogie of High speed Railway Vehicle (고속철도차량 관절대차 갱웨이 링의 내구성 평가)

  • Kang, Gil-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.5
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    • pp.66-72
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    • 2019
  • To improve ride quality and running stability of high speed train(HST), it is important that connection between coaches adopts the articulated bogies by using a gangway ring, unlike the conventional independent bogies assembled with car bodies. Although the gangway ring should be ensured absolute safety against passenger movement between coaches during train operation, there is still a lack of quantitative durability criteria of that. Therefore, in order to improve the passenger safety of HST, it is important to study the test requirements on durability evaluation for the ring. In this study, seven mixed loading cases were derived from the triaxial loading(vertical/lateral/longitudinal) modes. The safety factor of each component is at least 2.4 or more from the results of the finite element analysis. In addition, fatigue safety was evaluated through durability analysis from the viewpoint of strain-life design. Durability tests for the gangway ring carried out a total of 10 million cycles in 4 phases load conditions. After the durability test, the defect of each component was investigated using nondestructive testing techniques.

Evaluation of Material Durability by Identifying the Relationship between Contact Angle after Wear and Self-cleaning Effect Using Rolling Wear Tester (구름 마모시험 장비(Rolling wear tester)를 이용한 마모 후의 접촉각과 자가세정 효과와의 관계 규명을 통한 재료 내구성 평가)

  • Kyeongryeol Park;Yong Seok Choi;Seongmin Kang;Unseong Kim;Kyungeun Jeong;Young Jin Park;Kyungjun Lee
    • Tribology and Lubricants
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    • v.39 no.6
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    • pp.256-261
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    • 2023
  • This study is conducted to evaluate the durability of superhydrophobic surfaces, with a focus on two aspects: contact angle measurement and self-cleaning-performance analysis. Superhydrophobic copper and aluminum surfaces are fabricated using the immersion method and subjected to a rolling wear test, in which a 2 kg weight is placed on a rolling tester, under loaded conditions. To evaluate their durability, the contact angles of the specimens are measured for each cycle. In addition, the surface deformation of the specimens before and after the test is analyzed through SEM imaging and EDS mapping. The degradation of the self-cleaning performance is evaluated before and after the wear test. The results show that superhydrophobic aluminum is approximately 4.5 times more durable than superhydrophobic copper; the copper and aluminum specimens could endure 21,000 and 4,300 cycles of wear, respectively. The results of the self-cleaning test demonstrate that superhydrophobic aluminum is superior to superhydrophobic copper. After the wear test, the self-cleaning rates of the copper and aluminum specimens decrease to 72.7% and 83.4%, respectively. The relatively minor decrease in the self-cleaning rate of the aluminum specimen, despite the large number of wear cycles, confirms that the superhydrophobic aluminum specimen is more durable than its copper counterpart. This study is expected to aid in evaluating the durability of superhydrophobic surfaces in the future owing to the advantage of performing wear tests on superhydrophobic surfaces without damaging the surface coating.

The Testing Methods of the Fire and the Electric Shock on the Electric Pad Using the House (가정용 전기매트에 대한 화재 및 감전 시험법에 관한 연구)

  • Jang, In-Hyeok;Lee, Chang-Hoon;Lee, Young-Joo;Lim, Houng-Woo
    • Journal of Applied Reliability
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    • v.14 no.3
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    • pp.169-175
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    • 2014
  • In this paper, the evaluating test methods of the fire and the electric shock on the Electric pad using the house is proposed. We analyzed electric pad using magnetic shielded type hot wire because electric pad using the magnetic shielded type hot wire generally be used in the home. We analyzed FMEA in order to analyze the mechanism of the fire and the electric shock of the electric pad and designed testing methods (Durability tests on the environment, Mechanical durability tests, Electrical durability tests) obtained through the two-step QFD and tested. We verified the evaluating test methods of the fire and the electric shock on the Electric pad using the house through the analysis of the test results.

Finite Element Analysis for the Prediction of Durability of Idler Wheel of Tracked Vehicle (궤도차량용 휠의 내구성 예측을 위한 유한요소 해석 기법 연구)

  • Lee, Kyoung-Ho;Roh, Keun-Lae;Lee, Young-Shin
    • Journal of the Korea Institute of Military Science and Technology
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    • v.12 no.5
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    • pp.676-682
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    • 2009
  • The idler wheel installed at the front side of the newly developed tracked vehicle didn't meet the durability requirement by showing the crack failure near the jointed region at the wheel during the field test. To find the crack developing mechanism we constructed finite element model for the idler wheel representing the behavior of interface between each suspension units, material properties from the material test data and actual loading conditions. This paper shows a result that maximum von Mises stress near the bolt hole on the outer rim is higher than inner idler coressponding to the actual test result and that result was reversed by adopting the reinforcement outside of the outer rim.

A Research on Stray-Current Corrosion Mechanism of High Voltage Cable Connector on Electrification Vehicles

  • Lee, Hwi Yong;Ahn, Seung Ho;Im, Hyun Taek
    • Corrosion Science and Technology
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    • v.18 no.4
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    • pp.117-120
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    • 2019
  • Considering the tendency of development of electrification vehicles, development and verification of new evaluation technology is needed because of new technology applications. Recently, as the battery package is set outdoors of an electric vehicle, such vehicles are exposed to corrosive environments. Among major components connected to the battery package, rust prevention of high-voltage cables and connectors is considered the most important issue. For example, if corrosion of high voltage cable connectors occurs, the corrosion durability assessment of using an electric vehicle will be different from general environmental corrosion phenomena. The purpose of this study is to investigate the corrosion mechanism of high voltage cable connectors of an electric vehicle under various driving environments (road surface vibration, corrosion environment, current conduction by stray current, etc.) and develop an optimal rust prevention solution. To improve our parts test method, we have proposed a realistic test method to reproduce actual electric vehicle corrosion issues based on the principle test.

An Empirical Study on the Quality Reliability of the Split Shape of Long Control Rod for the Rotorcraft (회전익 항공기 장축 조종로드 분할 형상의 품질 신뢰성에 관한 실증적 연구)

  • Lim, HG;Kim, MT;Choi, JH;Kim, DH;Jang, MW;Yoon, JH
    • Journal of Korean Society for Quality Management
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    • v.45 no.3
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    • pp.365-377
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    • 2017
  • Purpose: In the A rotorcraft, the division of a long yaw control rod was studied to improve the heat treatment capability. The purpose of this study was to analyze whether division of yaw control rod affects quality reliability in the A rotorcraft and analyze whether it secured flight safety. Methods: The structural static test and the vibration durability test on the split shape of yaw control rod were carried out in order to examine and verify the existing structural analysis results. Results: Structural static test results showed that there were no cracks and vibration durability test results showed that there was no damage or breakage on the split yaw control rod. Conclusion: This study showed that the quality reliability was confirmed and thus the flight safety of the A rotorcraft was secured. And it is expected that the split technique of the yaw control rod will contribute to the development of the rotorcraft industry in the future.

Fatigue Analysis of Rear Suspension Part Applying Multi-body Dynamics (다물체 동역학을 이용한 후륜 현가 부품의 내구해석)

  • Jeon, Seong Min;Cho, Byung-Kwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.10
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    • pp.1039-1044
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    • 2015
  • During the development of vehicles, durability tests are time consuming and costly. Recently, automobile companies have attempted to develop their own durability evaluation procedures by modifying and complementing . In this paper, we propose an integrated computer-aided engineering (CAE) method to evaluate the durability of a torsion beam axle (TBA). We compare this method with the standardized durability evaluation method used by an actual automobile company in order to determine the feasibility of this method. We compare the results with the test result data to enable us to estimate the reliability of the analysis results. In this study, we analyze the processes and results of the quasi-static fatigue analysis, and found improved methods and problems. Furthermore, we perform a thorough test using the requirements of the actual company. Based on the results, the structural analysis process in the quasi-static fatigue analysis method was superseded by the multi-body dynamics analysis process. Generally, this method is referred to as the resonance-fatigue analysis method.