• Title/Summary/Keyword: Ductile material

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A Study on the Precision Cutting Characteristics for Different Cutting Edge Radii in Ductile Material (절인반경차이에 따른 연질재료의 정밀가공 특성 연구)

  • 권용기
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.1
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    • pp.75-80
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    • 2000
  • This paper deals with the precision cutting characteristics of mono-crystal diamonds poly-crystal diamonds and tungsten carbide tool on ductile material. The cutting tests were carried out under various uncut chip areas and 20${\mu}{\textrm}{m}$ depth of engagement. The machinability in precision machining was discussed from the viewpoints of the normal cutting forces and the surface roughness of the workpiece. As the feed rate decreases the normal force difference for cutting edge radii appears to large. In various cutting edge radii the surface roughness difference when cut the copper which is ductile material than the aluminium alloy is large. As the same cutting condition the hardness value on cut surface with the diamond tool appears to be smaller than that of the tungsten carbide tool.

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Effects of Alloying Elements and Heat-Treatment on the Tendency of Chill Formation of Ductile Cast Iron Produced by Metal Mold Cast (금형주조 구상흑연주철의 칠 형성 경향에 미치는 화학조성 및 열처리의 영향)

  • Kim, Sug-Won;Park, Jin-Sung;Kim, Ki-Kon
    • Journal of Korea Foundry Society
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    • v.27 no.1
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    • pp.24-30
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    • 2007
  • The effects of C, Si and RE additions on the tendency of chill formation of ductile cast iron obtained from metal mold casting were investigated. In case of metal mold cast, the ductile cast iron with 2.5%Si had pearlitic matrix, and specimens with 2.9%Si had bull's eye type regardless of C contents. As-cast specimen with a large amount of fine graphites could be obtained by adding 0.2% RE. Normalizing process was necessary to remove carbide and form a large amount of spheroidal graphites for the as-cast specimens. Good mechanical properties could be obtained by heat-treatment of as-cast specimens with pearlitic matrix. Normalizing the specimens with RE caused the reduction in mechanical properties.

Seismic Retrofit Effect for Column of Subway Tunnel Reinforced by FRP-Ductile Material Layered Composites (FRP-연성재 적층복합체로 보강된 도시철도 개착식 터널 기둥의 내진보강효과)

  • Kim, Doo-Kie;Go, Sung-Hyuk;Kim, Jin-Yeong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.6
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    • pp.85-92
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    • 2010
  • Recently the earthquake occurrences in Korea are likely to increase. Therefore, the facilities such as bridges and tunnels under the unexpected earthquakes need to be enhanced. Especially most of the subways previously built before 1988 have not been seismically designed, so their seismic safety requirements are required to be inspected and/or reinforced. In this study, the seismic reinforcement using FRP-ductile material layered composites was proposed to reinforce for the subway columns. Material properties of FRP-ductile material layered composites were calculated by laboratory tests considering the laminated conditions of the composites. Numerical simulations were performed using the experimental results of the specimens and the calculated properties of the composites. Seismic performance varied according to the types of composites: ductile material, number of layers, fiber orientations.

Physical Properties of High Performance Multilayered PVC Pipe (고성능 다층 PVC pipe의 물성)

  • Shin, Yong-Jin;Ryang, Kyung-Seung;Kim, Sung-Hyun
    • Applied Chemistry for Engineering
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    • v.10 no.5
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    • pp.711-717
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    • 1999
  • A multilayer-structure material containing ductile and brittle layer simultaneously was examined and compared with a single layer material using fracture mechanical properties. We found that impact strength of multilayer structure material was considerably higher than single layer's and toughness was enhanced by about two times or higher in similar glass transition temperature($T_g$) region and the same dimension. The superposition principle of impact pulse was used for interpretation of kinetic stress wave as a high-velocity crack proceeds in the plastic. It was understood that the optimum condition of ductile/brittle thickness ratio could be designed in the final toughness enhancement of multilayer.

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Prediction of fracture in Hub-hole Expansion Process Using Ductile fracture Criteria (연성파괴기준을 이용한 허브홀 확장과정에서의 파단 예측)

  • Ko, Y. K.;Lee, J. S.;Huh, H.;Kim, H. K.;Park, S. H.
    • Transactions of Materials Processing
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    • v.14 no.7 s.79
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    • pp.601-606
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    • 2005
  • A hole expansion process is an important process in producing a hub-hole in a wheel disc of a vehicle. In this process, the main parameter is the formability of a material that is expressed as the hole expansion ratio. In the process, a crack is occurred in the upper edge of a hole as the hole is expanded. Since prediction of the forming limit by hole expansion experiment needs tremendous time and effort, an appropriate fracture criterion has to be developed for finite element analysis to define forming limit of the material. In this paper, the hole expansion process of a hub-hole is studied by finite element analysis with ABAQUS/standard considering several ductile fracture criteria. The fracture mode and hole expansion ratio are compared with respect to the various fracture criteria. These criteria do not predict its fracture mode or hole expansion ratio adequately and show deviation from experimental results of hole expansion. A modified ductile fracture criterion is newly proposed to consider the deformation characteristics of a material accurately in a hole expansion process. A fracture propagation analysis at the hub-hole edge is also performed for high accuracy of prediction using the new fracture criterion proposed.

Out-of-plane ductile failure of notch: Evaluation of Equivalent Material Concept

  • Torabi, A.R.;Saboori, Behnam;Kamjoo, M.R.
    • Structural Engineering and Mechanics
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    • v.75 no.5
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    • pp.559-569
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    • 2020
  • In the present study, the fracture toughness of U-shaped notches made of aluminum alloy Al7075-T6 under combined tension/out-of-plane shear loading conditions (mixed mode I/III) is studied by theoretical and experimental methods. In the experimental part, U-notched test samples are loaded using a previously developed fixture under mixed mode I/III loading and their load-carrying capacity (LCC) is measured. Then, due to the presence of considerable plasticity in the notch vicinity at crack initiation instance, using the Equivalent Material Concept (EMC) and with the help of the point stress (PS) and mean stress (MS) brittle failure criteria, the LCC of the tested samples is predicted theoretically. The EMC equates a ductile material with a virtual brittle material in order to avoid performing elastic-plastic analysis. Because of the very good match between the EMC-PS and EMC-MS combined criteria with the experimental results, the use of the combination of the criteria with EMC is recommended for designing U-notched aluminum plates in engineering structures. Meanwhile, because of nearly the same accuracy of the two criteria and the simplicity of the PS criterion relations, the use of EMC-PS failure model in design of notched Al7075-T6 components is superior to the EMC-MS criterion.

Evaluation of the seismic performance of off-centre bracing system with ductile element in steel frames

  • Bazzaz, Mohammad;Kheyroddin, Ali;Kafi, Mohammad Ali;Andalib, Zahra
    • Steel and Composite Structures
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    • v.12 no.5
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    • pp.445-464
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    • 2012
  • In order to evaluate the dynamic behavior of passive energy dissipation system, two steps need to be considered for prediction of structural response in the presence of ductile element in an off-centre bracing system. The first is a detailed analysis of the proposed ductile element and the second is the effect of this ductile element on an off-centre bracing system. The use of ductile bracing system is expanding in steel structures in order to increase the force reduction factor. Therefore, regarding the nonlinear behavior of steel material used in an off-centre bracing systems and using ductile element in OBS bracing systems, the seismic evaluation of the mentioned systems seems to be necessary. This paper aims to study linear and nonlinear behavior of steel frames with off-centre bracing system and ductile element, in order to get the best position of these bracing elements. To achieve this purpose, the modeling has been done with ANSYS software. The optimum eccentricity has been obtained by modeling three steel frames with different eccentricities and evaluating the results of them. The analytical results showed that the model OBS-C with 0.3 eccentricities has higher performance among the models.

Development of Seismic Performance Evaluation Reinforcement by FRP and Ductile Material Layered Composites (섬유강화플라스틱과 연성재 적층복합체로 구성된 내진성능보강재의 개발)

  • Chang, Chun-Ho;Jang, Kwang-Seok;Kim, Ki-Hong;Joo, Chi-Hong
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1486-1491
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    • 2010
  • Recently, the frequency and magnitude of the earthquake have increased. The structural safety of the public facilities such as bridges and tunnels etc. which were not concerned for earthquake resistant design are increased. Fiber reinforcement polymer that has been frequently studied for seismic retrofit has advantage as seismic reinforcement material, but it has disadvantage of the brittleness. Therefore, the investigation of safety and seismic reinforcement are required. In this study, new FRP-ductile material layered composites proposed to seismic performance reinforced of subway tunnel. Tensile test of FRP-ductile material layered composites showed that Maximum tensile force of FRP-ductile using Aluminum is similar to existing FRP reinforcement material and maximum strain was increased. In case of application of domestic subway tunnel which need ductility, layered composites of FRP-Aluminum is estimated effectively for increase of seismic performance.

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Evaluation of the Ductile-Brittle Transition Behavior of fracture Toughness by Material Degradation (열화에 따른 파괴인성치의 연성-취성 천이거동 평가)

  • 석창성;김형익;김상필
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.5
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    • pp.140-147
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    • 2003
  • As the huge energy transfer systems like as nuclear power plant and steam power plant are operated for a long time at a high temperature, mechanical properties are changed and ductile-brittle transition temperature is raised by degradation. So it is required to estimate degradation in order to assess the safety, remaining life and further operation parameters. The sub-sized specimen test method using surveillance specimen was developed for evaluating the integrity of metallic components. In this study, we would like to present the evaluation technique of the ductile-brittle transition temperature by the sub-sized specimen test. The four classes of the thermally aged 1Cr-1Mo-0.25V specimens were prepared using an artificially accelerated aging method. The tensile test and fracture toughness test were performed. The results of the fracture toughness tests using the sub-sized specimens were compared with the evaluation technique of the ductile-brittle transition temperature.