• Journal of Korea Foundry Society
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• v.32 no.2
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• pp.104-108
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• 2012

The effect of heat treatment on mechanical properties of 0.4C-2.3Si(wt%) steel with bainitic ferrite matrix were investigated. This steel has been synthesized intergrating concepts from TRIP(Transformation Induced Plasticity) steel & Austempered Ductile Cast Iron(ADI) technology. The low alloy medium carbon (0.4 %C) steel with high silicon (2.3 %Si) was initially annealed for 60 min at $800^{\circ}C$, $820^{\circ}C$ and $840^{\circ}C$ respectively in the intercritical region and then subsequently austempered at various temperatures at $260^{\circ}C$, $320^{\circ}C$ and $380^{\circ}C$ for 30 min in a salt bath. The mechanical properties were measured by using a tensile test. A detailed study of the microstructure of this steel after heat treatment was carried out by means of electron back scattering diffraction (EBSD) technic. In this study, a new low alloy steel with high strength (780~1,050MPa) and exceptionally high ductility (20~40%) was obtained.

• Journal of Korea Foundry Society
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• v.32 no.3
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• pp.138-143
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• 2012

This steel has been synthesized integrating concepts from Austempering Ductile Cast Iron (ADI) technology. While ADI has excellent mechanical and physical properties, the Young's modules of ADI is approximately 20% lower than steel. In addition, the presence of graphite nodules in ADI can be sites of crack initiation, where fracture takes place at graphite matrix interface. Because of this limitations of ADI, there has been a growing interest in austempered steels as structural materials in resent years. In this investigation, a new steel with microstructure composed of ferrite and austenite and with simultaneous high tensile strength (1,150 MPa) and high ductility (33%) was developed. The goal of this investigation is to obtain a better understanding of deformation and transformation behaviour in high carbon retained austenite(${\gamma}_{HC}$) and over-saturated ferrite(${\alpha}$) during the plastic deformation. A detailed study of the microstructure of this steel was carried out by means of X-ray diffraction (XRD) and electron back scattering diffraction (EBSD) technic. In this way it was shown that BCC phase (BCC) took up the larger part of the nominal strain whereas the a part of retained austenite responded to the mechanincal load by partial martensite transformation, and misorientation change in the retained austenite after plastic strain could be attributed to the large elongation.

• Corrosion Science and Technology
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• v.16 no.3
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• pp.115-127
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• 2017

Coal tar-coated pipes buried in a domestic nuclear power plant have operated under the cathodic protection. This work conducted the simulation of the coating performance of these pipes using a FEM method. The pipes, being ductile cast iron have been suffered under considerably high cathodic protection condition beyond the appropriate condition. However, cathodic potential measured at the site revealed non-protected status. Converting from 3D CAD data of the power plant to appropriate type for a FEM simulation was conducted and cathodic potential under the applied voltage and current was calculated using primary and secondary current distribution and physical conditions. FEM simulation for coal tar-coated pipe without defects revealed over-protection condition if the pipes were well-coated. However, the simulation for coal tar-coated pipes with many defects predict that the coated pipes may be severely degraded. Therefore, for high risk pipes, direct examination and repair or renewal of pipes are strongly recommended.

• Journal of the Korea institute for structural maintenance and inspection
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• v.12 no.6
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• pp.180-192
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• 2008

The purpose of this research is to evaluate the structural performance of mortar-filled ductile cast iron sleeve splice developed for SD500 high-strength reinforcing bar under cyclic loading. The test variables adopted in this study are the development length of bar, compressive strength of mortar, bar size, sleeve types and others. In this research, it is showed that the mortar-filled sleeve splice for SD500 high-strength bar satisfied the structural performance required in ACI, AIJ code as well as domestic code. Also the results of experimental research presented in this paper provided basic engineering data for developing a reasonable design method of mortar-filled sleeve splice for SD500 high-strength reinforcing bar.

• Journal of the Korean GEO-environmental Society
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• v.9 no.3
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• pp.17-28
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• 2008

In this study, the residual strength prediction models were proposed by measuring various residual strength according to pit characteristics for metallic water pipes such as cast iron pipe (CIP), ductile iron pipe (DIP), and steel pipe (SP). The exponential prediction model was better fitted to measured residual tensile strength for CIP. In case of DIP and SP, the prediction model using loss of strength was more exactly predicted compared with other model types. The fracture toughness were averagely $40.46kgf/mm^2{\sqrt{mm}}$ for CIP, $85.27kgf/mm^2{\sqrt{mm}}$ for DIP, and $92.27kgf/mm^2{\sqrt{mm}}$ for SP, the determination coefficient ($R^2$) of between measured residual tensile strength and predicted values for residual strength prediction models using fracture toughness was estimated from 0.44 to 0.86. Especially, the proposed residual tensile strength prediction models were applied for the verification and reliability to CIPs and DIPs at 14 sites. The determination coefficient ($R^2$) between measured residual tensile strength and predicted values was estimated from 0.76 to 0.78. Therefore it was thought that the proposed residual tensile strength models could help to support resonable and economical decision of rehabilitation/replacement.

• Journal of Korea Foundry Society
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• v.41 no.2
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• pp.144-152
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• 2021

Based on the analysis of the current state of the world's foundry industry, we looked at the international competitiveness of Korea's foundry industry for the past 20 years. Korea's total foundry production is 2.52 million tons, and the production per company (so-called productivity) is 2,831 tons, which is the eighth largest in the world and down one position for the case of total foundry production, while productivity remains its position compared to three years ago. Korea is the only one of the top 10 foundry to see a decline in production. Similar to the global situation, Korean products consist of 38% of grey csat iron, 31% of ductile cast iron, 15% of aluminum, and 9% of cast steel. In order to obtain statistics on Korea's foundry industry, the survey conducted a service project for approximately nine months from April 2020. Various statistical surveys and sample in-depth surveys by the Korean standard industry class were evaluated for various contents of the domestic casting industry. We also looked at the number of companies, the distribution by region, the number of workers and the percentage of foreigners, and the distribution of each job, as well as the R&D investment status according to the size of the enterprise. Together, sales, exports, sales and various profit ratios were analyzed to measure the earning power of foundry industry. In addition, the classification by grouping the foundry industry according to the process utilized by focusing on each company, and to determine the sales, exports, and yield status for each process was also investigated on the basis. Based on these data, the domestic foundry industry has presented a variety of offers for the following issues for sustainable growth; global ranking, marginal corporate restructuring, training of domestic technical people, differentiated support policies by company size and process.