• Title/Summary/Keyword: Dry sliding

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Wear-characteristics variation of Fe-C-N alloy with changing content of carbon and nitrogen (탄소와 질소 함량에 따른 탄질소 복합첨가강의 내마멸 특성 변화)

  • Park, J.K.;Yi, S.K.;Kim, S.J.;Kim, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.385-388
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    • 2009
  • Dry-sliding-wear behavior of Fe-18Cr-l0Mn steel with various carbon and nitrogen contents was characterized, and the effect of carbon and nitrogen contents on the wear was investigated. Dry sliding wear tests of the steel were carried out at room temperature against an AISI 52100 bearing steel ball using a pin-on-disk wear tester. Applied wear loads were varied from 10 N to 100 N, and the sliding distance was fixed as 720 m. Worn surfaces and the wear debris of the steel were examined using an SEM to find out the wear mechanism. It was found that the Fe-18Cr-10Mn with both carbon and nitrogen exhibited superior wear resistance to the steel with only nitrogen. The wear resistance of the Fe-18Cr-10Mn-xC-yN alloy increased with the increase of the carbon content. The excellent wear resistance of the Fe-18Cr-10Mn-xC-yN alloy was explained by the increased strain-hardening capability with the interstitial atoms.

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Tribological Behavior of Fe-based Bulk Amorphous Alloy in a Distilled Water Environment (수중환경에서 Fe계 벌크 비정질 합금의 트라이볼로지적 거동)

  • Jang, Beomtaek;Yi, Seonghoon
    • Tribology and Lubricants
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    • v.30 no.5
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    • pp.295-302
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    • 2014
  • The tribological behavior of an Fe-based bulk amorphous alloy while sliding against a AISI 304 disc is investigated using a unidirectional pin-on-disc type tribometer in dry and distilled water environments. The rod-shaped bulk pins are fabricated by suction casting. The crystallinities of the bulk amorphous alloys before and after the friction tests are determined by X-ray diffraction. The friction coefficient and specific wear rate of the amorphous pin in the water environment are found to be twice and thrice as much as in the dry environment at a low applied pressure, respectively. However, at a higher pressure, the friction coefficient and specific wear rate are 0.4 and 1.02 mg/(Nm/s), respectively, in the water environment. A microstructure analysis shows that the worn surface of the alloy is characterized by delamination from the smooth friction surface, and thus delamination is the main wear mechanism during the friction test in dry sliding environment. In contrast, brittle fracture morphologies are apparent on the friction surface formed in distilled water environment. For the sample tested at a lower sliding speed, the XPS data from the oxide layer are similar to those of the pure element with weak suboxide peaks. For higher sliding speeds, all the main sharp peaks representing the core level binding energies are shifted to the oxide region.

A Study on the Wear Characteristics and the Mechanism of KP-4M Steel for Plastic Molding (플라스틱성형용 KP-4M강의 마멸특성 및 이의 기구에 관한 연구)

  • 박흥식;전태옥;김동호
    • Tribology and Lubricants
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    • v.12 no.1
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    • pp.22-28
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    • 1996
  • This study was undertaken to investigate the dry wear characteristics and mechanism of KP-4M steel for plastic molding against SKD 61 hardened by heat treatment. The wear test was carried out under different conditions such as sliding speed, contact pressure, sliding distance, with frictional tester of pin on disc type. The wear loss on variation of sliding speed was little in lower speed range below 0.5 m/sec and in higher speed range above 1.5 m/sec,'but wear loss was high in intermediate speed range. The critical sliding speed, which showed the maximum value of specific wear rate, became lower with increased contact pressure. Increasing the contact pressure, the critical sliding distance Lcr which the wear mechanism changes from severe wear to mild wear was increased due to the decrease of oxidation reaction velocity. Through this study we suggested a model of generation and elimination process of wear debris of KP-4M steel for plastic molding.

Temperature Rise Analysis of Sliding Contact Surfaces in Lubrication Considering Elastic Deformation (탄성변형을 고려한 윤활 상태에서 거친 표면의 미끄럼 접촉온도 해석)

  • Cho Yong-Joo;Kim Byoung-Sun;Lee Sang-Don
    • Tribology and Lubricants
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    • v.22 no.3
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    • pp.137-143
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    • 2006
  • The sliding contact interface of machine components such as bearings, gears frequently operates in lubrication at the inception of sliding failure under high loads, speed and slip. The surface temperature at the interface of bodies in a sliding contact is one of the most important factors influencing the behavior of machine components. Most surface failure in sliding contact region result from frictional heat generation. However, it is difficult to measure temperature rise experimentally. So the calculation of the surface temperature at a sliding contact interface has long been an interesting and important subject for tribologist. The surface temperature rise is related in contact pressure, sliding speed, material properties and lubrication thickness. Though roughness, load, ect all of the condition, are same, film thickness varies with velocity. In this study, surface temperature rise due to frictional heating in lubrication is calculated with various velocities. Surface film shearing and dry solid asperity contact are used to simulate the change of frictional heat in lubricated contact

Wear Behavior of Al/SiC Composites Fabricated by Thermal Spray Process (1) - Effect of Sliding Speed on Wear Behavior - (용사법에 의해 제조된 Al/SiC 복합재료의 마모거동 (1) - 미끄럼 속도의 영향 -)

  • Lee, Kwang-Jin;Kim, Kyun-Tak;Kim, Yeong-Sik
    • Tribology and Lubricants
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    • v.27 no.6
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    • pp.351-355
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    • 2011
  • Al/SiC composites were fabricated by thermal spray process, and the dry sliding wear tests were performed using the various sliding speed of 10, 30, 60 and 90 RPM through 1000 cycles. The applied load was 10 N and radius of wear track was 15 mm. Wear tracks on the Al/SiC composites were investigated using scanning electron microscope(SEM) and energy dispersive X-ray spectroscopy (EDS). In the case of sliding speed of 10 RPM, adhesive wear behavior caused by plastic deformation of composits surface was observed. In the cases of sliding speed of 30, 60, 90 RPM, abrasive wear behavior on the adhered layer formed by debris were observed. Through this study, it was found that the wear behavior of Al/SiC composites was mainly influenced by the sliding speed.

A Study of Unlubricated Sliding wear of materials as hardness difference (경도의 차이에 따른 재료들의 비윤활 미끄럼 마모에 대한 연구)

  • Kim, Jung-Hyun
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.4
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    • pp.369-376
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    • 2004
  • It is shown that the rate of wear can be related to on 'index of wear intensity'. Since both upper and lower specimens have used the same hardness values, equivalent hardness of 'index of wear intensity' used the mean hardness value of specimens. This index is derived from the external variables of load, sliding speed and the hardness of the sliding pairs. The wear behavior as the hardness of the sliding elements on the dry wear has been investigated using a disc on disc configuration. The materials of the specimens are used as ten kinds along their hardness. Using experimental data, we figured the relationship between wea rate and index of wear intensity. The result had been derived a newly wear equation in disc on disc wear system.

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An Investigation of Microstructural Evolution and Sliding Wear Behavior of Ultra-Fine Grained 5052 Aluminum Alloy Fabricated by a Accumulative Roll-Bonding Process (누적압연접합에 의한 5052 Al 합금의 결정립 미세화와 기계적 특성 연구)

  • 하종수;강석하;김용석
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.84-87
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    • 2003
  • Microstructural evolution and dry sliding wear behavior of ultra-fine grained 5052 Al alloy obtained by an accumulative roll-bonding process have been investigated. After 7 ARB cycles, ultra-fine grains with large misorientations between neighboring grains were obtained. The grain size was about 0.2$\mu\textrm{m}$. The hardness, tensile and yield strengths of the ultra-fine grained alloy increased as the amount of accumulated strain increased with the ARB cycles. Sliding wear teats of the ultra-fine grained 5052 Al alloy were conducted at room temperature. Wear rate of the ultra-fine grained alloy increased in spite of the increase of hardness. Surfaces of the worn specimens were examined with SEM to investigate wear mechanism of the ultra-fine grained alloy.

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Reciprocating Sliding Wear of Nylon and Polyacetal Against Steel (나일론과 폴리아세탈의 왕복동 마찰마멸특성에 관한 고찰)

  • Kim, Chung-Hyeon;An, Hyo-Seok;Jeong, Tae-Hyeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.786-793
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    • 2000
  • Nylon, Polyacetal and PTFE were studied to gain a better understanding of their tribological behavior. Wear tests were conducted with reciprocating motion under dry sliding conditions. Friction coefficient and specific wear rate were measured as a function of sliding distance. The worn surfaces were examined with a Scanning Electron Microscope(SEM). Polyacetal showed lowest specific wear rates and PTFE exhibited lowest friction coefficient. The dominant wear mechanism found were adhesion and abrasion.

Reciprocating sliding wear behavior of plastics against steel (플라스틱재료의 왕복동마찰마멸거동)

  • 김충현;안효석;정태형
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.35-41
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    • 1999
  • Friction and wear test was performed for nylon, acetal resin, and PTFE(polytetrafluoroethylene) under reciprocating dry sliding conditions against a steel counterpart. Friction coefficient and specific wear rate were analysed as a function of sliding distance and applied load. The worn surfaces of plate and disc specimens were observed using SEM(Scanning Electron Microscopy). The experimental results show that acetal resin exhibited lowest wear rates whereas PTFE possessed lowest friction coefficient. The prominent wear mechanisms found were adhesion and abrasion.

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An Investigation of Microstructural Evolution and Sliding Wear Behavior of Ultra-Fine Grained 5052 Aluminum Alloy Fabricated by an Accumulative Roll-Bonding Process (누적압연접합에 의한 5052 Al 합금의 결정립 미세화와 기계적 특성 연구)

  • 하종수;강석하;김용석
    • Transactions of Materials Processing
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    • v.12 no.4
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    • pp.376-381
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    • 2003
  • Microstructural evolution and dry sliding wear behavior of ultra-fine grained 5052 Al alloy obtained by an accumulative roll-bonding process have been investigated. After 7 ARB cycles, ultra-fine grains with a large misorientation between neighboring grains were obtained. The grain size was about 0.2 $\mu$m. The hardness, tensile and yield strengths of the ultra-fine grained alloy increased as the amount of accumulated strain increased with the ARB cycles. Sliding wear tests of the ultra-fine grained 5052 Al alloy were conducted at room temperature. Wear rate of the ultra-fine grained alloy increased in spite of the increase of hardness. Surface of the worn specimens were examined with SEM to investigate wear mechanism of the ultra-fine grained alloy.