• Title/Summary/Keyword: Dry sliding

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Wear Properties of Hybrid Metal Matrix Composites (하이브리드 금속복합재료의 마모특성)

  • 부후이후이;송정일
    • Composites Research
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    • v.16 no.3
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    • pp.75-84
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    • 2003
  • The purpose of this study is to investigate the wear properties of Saffil/Al, Saffil/A12O3/Al and Saffil/SiC/Al hybrid metal matrix composites fabricated by squeeze casting method. Wear tests were done on a pin-on-disk friction and wear tester under both dry and lubricated conditions. The wear properties of the three composites were evaluated in many respects. The effects of Saffil fibers, $\textrm{Al}_2\textrm{O}_3$ particles and SiC particles on the wear behavior of the composites were investigated. Wear mechanisms were analyzed by observing the worn surfaces of the composites. The variation of coefficient of friction(COF) during the wear process was recorded by using a computer. Under dry sliding condition, Saffil/SiC/Al showed the best wear resistance under high temperature and high load, while the wear resistances of Saffil/Al and Saffi1/$\textrm{Al}_2\textrm{O}_3$/Al were very similar. Under dry sliding condition, the dominant wear mechanism was abrasive wear under mild load and room temperature, and the dominant wear mechanism changed to adhesive wear as load or temperature increased. Molten wear occurred at high temperature. Compared with the dry sliding condition, all three composites showed excellent wear resistance when lubricated by liquid paraffin. Under lubricated condition, Saffil/Al showed the best wear resistance among them, and its COF value was the smallest. The dominant wear mechanism of the composites under lubricated condition was microploughing, but microcracking also occurred to them to different extents.

Contact Pressure Distribution of Pin Bushing Bearings Depending on the Friction Conditions (마찰조건에 따른 핀부싱 베어링의 접촉면압분포에 관한 연구)

  • Kim, Chung-Kyun;Kim, Do-Hyun
    • Tribology and Lubricants
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    • v.23 no.6
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    • pp.255-260
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    • 2007
  • This paper presents the contact pressure distribution of pin bushing bearings for various lubrication friction modes such as oil film and elastohydrodynamic lubrication contacts, a mixed lubrication contact, a boundary contact, and a dry contact. During a sliding contact of a plain bearing, the boundary and dry rubbing contacts are dominated between a piston pin and a pin bushing bearing. This may come from a micro-scale clearance, an explosive impact pressures from the piston head, and an oscillatory motion of a pin bearing. The computed results show that as the oil film parameter $h/{\sigma}$ is increased from the dry rubbing contact to the oil film lubrication friction, the maximum oil film pressure is radically increased due to an increased viscous friction with a thin oil film thickness and the maximum asperity contact pressure is reduced due to a decreased asperity contact of the rubbing surfaces.

Dynamic Friction Behavior of Interfaces Between Dense Dry Granular Soils and Construction Material(Concrete) (조밀한 건조조립토와 건설재료(콘크리트) 사이의 동마찰계수)

  • 김대상
    • Journal of the Korean Geotechnical Society
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    • v.17 no.6
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    • pp.207-213
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    • 2001
  • Shaking table tests to investigate the dynamic friction behavior of interfaces between dense dry granular soils and construction material(concrete) were performed and the results are reported. The results show the variation of dynamic interface friction coefficients between dense dry granular soils and construction material was small in the sliding velocity range employed in this study. It was also observed that dynamic interface friction coefficients decreased as mean grain sizes of granular soils increased. These coefficients were compared with the friction coefficients obtained from the peak internal friction angles of the same granular soils by plane strain compression tests.

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Study on the Wear Characteristics of Gray Cast Iron under Dry Rolling Condition (건식조건하(乾式條件下)에서 회주철(灰鑄鐵)의 로링마모(磨耗)에 관(關)한 연구(硏究))

  • Choi, Chang-Ock;Kim, Dong-Yun
    • Journal of Korea Foundry Society
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    • v.3 no.2
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    • pp.92-99
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    • 1983
  • This study has been carried out to investigate into the difference of rolling life and rolling wear characteristics for various gray cast iron under unlubricated dry rolling condition by amsler type wear test with 9.09% sliding.The results obtained from this study are summerized as follows: 1) It has been found that the amount of rolling wear id decreased when tensile strength and hardness are low, and then the rolling life up to generation of abnormal wear is conspicuously increased. 2) At the given condition the amount of rolling wear has been found to decrease as carbon equivalent of gray cast iron increases and resistance of crack propagation is an important factor on improvement of wear characteristics. 3) The amount of rolling wear is increased with increasing rolling revolution and wear of gray cast iron under dry rolling condition is characterized by three modes; initial wear, stationary wear and abnormal wear. 4) It has been found that the amount of rolling wear is increased with increasing maximum compressive stress and extremely increased when maximum compressive stress is over 59.1kg.f/mm.

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Wear Characteristics on Friction Velosity and Force of Plasma Sprayed Ceramic Coating Layer (마찰속도와 마찰력의 변화에 따른 세라믹 용사 코팅재의 마모특성)

  • Kim, G.S.;Kim, S.I.
    • Journal of Power System Engineering
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    • v.6 no.4
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    • pp.56-61
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    • 2002
  • This study is to investigate the wear behaviors of thermally sprayed ceramic coating by a pin-on-disk wear testing machine. The test specimens were plasma sprayed TiO2 coating material on carbon steel substrate(S45C) with Ni-4.5%Al alloy bond coating. Wear characteristics, friction coefficient and wear rates, were conducted at the three kinds of loads and velosities. Wear environments were dry and lubrication friction. The friction coefficients of TiO2 coating specimen in dry friction were almost same according to increase the friction velocity. The wear rate increased when the friction force is high. In lubrication friction, the wear hardly occured and friction coefficient was about 0.1. The adhesiveness of TiO2 in lubrication friction is larger than that in dry one.

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A Study on the Effects of Ultrasonic Nanocrystal Surface Modification (UNSM) and Wonder Process Craft (WPC) Treatments on Tribological Properties of SUJ2 Bearing Steel (SUJ2 베어링 강의 트라이볼로지 특성에 대한 초음파나노표면개질 (UNSM) 및 원더프로세스크래프트 (WPC) 처리 효과 연구)

  • Amanov, A.;Karimbaev, R.;Cho, I.H.;Kim, E.J.
    • Tribology and Lubricants
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    • v.38 no.4
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    • pp.170-178
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    • 2022
  • Mechanical surface treatment is an excellent approach widely used to modulate and improve the performance and service life of bearings, gears, and frictional joints. The main purpose of this study is to investigate and compare the effect of ultrasonic nanocrystal surface modification (UNSM) and wonder process craft (WPC) on the surface and tribological properties of SUJ2 bearing steel. The surface roughness and hardness of the untreated and treated (UNSM- and WPC-treated) specimens were measured and compared. Their tribological properties were evaluated using a micro-tribometer under grease-lubricated and dry conditions against itself. Surface hardness measurement results revealed that both the UNSM- and WPC-treated specimens had a higher hardness than that of the untreated specimen. The surface roughness of the untreated specimen was reduced after UNSM and WPC treatments. Abrasive wear mode was observed on the surface of the specimens worn under grease-lubricated conditions, while adhesive wear mode was found on the surface of the specimens worn in dry conditions. According to the tribological test results, the friction coefficient and wear rate of the untreated specimens were reduced by the application of both the UNSM and WPC treatments under grease-lubricated and dry conditions.

Friction and wear characteristics during sliding of ${ZrO}_{2}, {Si}_{3}{N}_{4}$ and SiC with SiC, AISI 4340 and bronze under dry and lubricated condition (세라믹 ${ZrO}_{2}, {Si}_{3}{N}_{4}$ 및 SiC를 SiC, AISI 4340 및 청동으로 윤활 및 건조조건에서 미끄름시험하였을 때의 마찰 및 마멸 거동)

  • 강석춘
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.3
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    • pp.404-410
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    • 1989
  • Friction and wear tests were conducted with several different ceramics sliding against ceramic and metal couples with and without lubricant in a two disk type sliding machine. The purpose was to know the tribological properties of ceramics. With very different physical and chemical properties of ceramics compared to metal, the tribological properties of ceramics should be defined in detail. Among them, the wear and friction with same or different couple is very important. Also the lubrication of ceramic is one of the major area to be studied. From this research, SiC, SI$_{3}$N$_{4}$ and ZrO$_{2}$ were slid against SiC, AISI 4340 and bronze under various sliding condition. It was found that the friction and wear of ceramics are strongly dependent on the sliding condition. For unlubricated sliding against SiC, ZrO$_{2}$ shows low wear and friction coefficient over wide lange of load, but with lubricated sliding, SiC shows better performance whatever lubricants were used. Also the effect of lubricant depended upon the material properties of sliding pairs. The general tribological properties of ceramics were not correlated with chattering and noise at low load but it could be reduced or avoided effectively by using lubricants. SiC and Si$_{3}$N$_{4}$ slid against SiC have transition from mild to severe wear at high load but ZrO$_{2}$-SiC and SiC-steel have not. Wear debris formed on the contact area of SiC couples was main cause of the initiation of transition. At high speed, only ZrO$_{2}$ sliding against SiC has transition of wear by low thermal conductivity.

Wear Of Resin Composites Polymerized By Conventional Halogen Light Curing And Light Emitting Diodes Curing Units (HALOGEN LIGHT CURING UNIT 과 LIGHT EMITTING DIODES CURING UNIT 을 이용하여 중합되어진 복합레진의 마모 특성 비교)

  • 이권용;김환;박성호;정일영;전승범
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1057-1060
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    • 2004
  • In this study, the wear characteristics of five different dental composite resins cured by conventional halogen light and LED light sources were investigated. Five different dental composite resins of Surefil, Z100, Dyract AP, Fuji II LC and Compoglass were worn against a zirconia ceramic ball using a pin-on-disk type wear tester with 15 N contact force in a reciprocal sliding motion with sliding distance of 10 mm/cycle at 1Hz under the room temperature dry condition. The wear variations of dental composite resins were linearly increased as the number of cycles increased. It was observed that the wear resistances of these specimens were in the order of Dyract AP > Surefil > Compoglass > Z100 > Fuji II LC. On the morphological observations by SEM, the large crack formation on the sliding track of Fuji II LC specimen was the greatest among all resin composites. Dyract AP showed the least wear with few surface damage. There is no significant difference in wear performance between conventional halogen light curing and light emitting diodes curing sources. It indicates that a light emitting diodes (LED) source can replace a halogen light source as a curing unit for composite resin restorations.

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COMPARISON OF THE FRICTIONAL RESISTANCE BETWEEN ORTHODONTIC BRACKET & ARCHWIRE (교정용 BRACKET과 ARCHWIRE 사이의 마찰저항에 대한 비교연구)

  • Sung, Hyun Mee;Park, Young Chel
    • The korean journal of orthodontics
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    • v.21 no.3
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    • pp.543-560
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    • 1991
  • Practitioners are aware of the presence of friction between bracket system and archwire during sliding movement of teeth. Clinically a mesiodistally applied force must exceed the frictional force to produce a tooth movement. The objective of this study were to determine, on a dry condition, changes in magnitude of friction with respect to load, 3rd order inclination (Torque), archwire materials and ligature type. Three wire alloys (Stainless Steel, TMA, NiTi) in two wire sizes (.016, .016x, .022 inch) were examined respect to two bracket system (Straight, Standard), and two ligature type (Metal, Plastic ligature) at three levels of load (100g, 150g, 200g). The results were as follows; 1. Frictional resistance was found to increase with increasing load for S.S., TMA, NiTi. 2. The straight bracket system was exhibited more frictional force than standard bracket system for .016x, .022 S.S. tightly ligated metal ligature. But, torque difference did not increase friction for loose metal ligature & plastic ligature. 3. Regardless of the ligature type, torque and load, stainless steel wire sliding against stainless steel exhibited the lowest friction, and TMA sliding against stainless steel exhibited the highest friction. 4. The loose stainless steel ligature generated lower frictional resistance than plastic ligature in all experimental groups. 5. The following factors affected friction in decreasing order; wire material ligature type, and load.

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TRIBOLOGICAL PROPERTIES OF DLC FILMS SLIDING AGAINST DIFFERENT STEELS

  • Suzuki, M.;Tanaka, A,
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.173-174
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    • 2002
  • To study the effects of mating materials on the tribological properties of DLC films. we used a ball-on-plate reciprocating friction tester in dry air and mating materials of martensite stainless steel (hardened, annealed SUS440C), austenite stainless steels (SUS304), and bearing steel (hardened, annealed SUJ2). At a light load of 0.6 N, the friction coefficient always exceeded ${\mu}>0.3$. Tribological properties of DLC film were still excellent above 0.6 N, except in sliding against annealed SUJ2. Analysis using micro-laser Raman spectroscopy showed that the difference between annealed SUJ2 and others materials appears mainly due to structural change in film.

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