• Title/Summary/Keyword: Dry Grinding

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A Study on Environment- Friendly Grinding by Using Cold Air (냉각 공기장치에 의한 환경 친화 연삭 연구)

  • 김남경;이동호;성낙창;송지복
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.145-151
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    • 1998
  • In this study, the experimental and analytic investigation with cold air system has been performed for improving the working environment of the conventional grinding fluid. Very simple cold air system was developed which could replace by the conventional grinding fluid system. The identification of heat of grinding Bone is very important for precision grinding. The experimental data was analysed to investigate the heat which was transferred to the workpiece. It was found that 45∼55% of the total energy for dry grinding, 22∼28% for wet grinding, and 32∼35% for cold air system are conducted to the workpiece in grinding with cubic boron nitride wheel. Cubic boron nitride wheel could reduce the residual stress and thermal demage comparing with aluminium oxide wheel, because cubic boron nitride wheel has very high extreme thermal conductivity.

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A Study on the Environment-Friendly Grinding Technology through Minimizing Coolant (냉각액 최소화를 통한 환경 친화적 연삭 가공기술 연구)

  • 최헌종;이석우;김대중;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.796-799
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    • 2000
  • The concern of environmental problems by using coolant required the recycling technologies of used coolant and development of environmental-firiendly coolant Some methods have been developing. Those are the dry grinding with compressed cold air and grinding with misted coolant. The farmer is effective in the cooling effect, but has not the performance of lubrication. Otherwise, the latter can satisfy both of them and also decrease the environmental pollution. This paper tried to analyze the cooling effect and surface integral of coolant, compressed cold air, mist through measuring the temperature of grind point and grinding force. Especially, the grinding method with misted coolant according to parameters was done. So, the finding method with misted coolant proved to be effective as one of methods to decrease the environmental pollution.

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Study on Refinement of Hwasun Flint Clay (화순산 경질점토의 정제에 관한 연구)

  • 박금철;장영재
    • Journal of the Korean Ceramic Society
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    • v.27 no.6
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    • pp.769-776
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    • 1990
  • This study deals with the refinement of Hwasun flint clay by grinding, classifying, magnetic separation and acid treatment in sequence. Results are as follows ; 1. Fine kaolinite particles of median size in the range of 4.8 and 1.7$\mu\textrm{m}$ was collected, with the yield of 87.4% by dry grinding and classifying process. 2. It is proven that the iron bearing are of Hwasun flint clay is mainly consisted of chloritoid and iron rich muscovite. 3. As the results of the high gradient magnetic separation, the bleaching and iron removal degree of the dry grinding and classifying sample was 4-58% and 5-62% respectively. 4. As the results of the acid treatment, bleaching and weight loss degree of the dry grinding and classifying sample was reduced to 16-82% and 6-29% respectively.

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Dry Fine Grinding of Rice Husk Ash using a Stirred Ball Mill (교반 볼밀을 이용한 왕겨재의 건식 미세분쇄에 관한 연구)

  • 박승제;최연규;김명호;이종호
    • Journal of Biosystems Engineering
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    • v.25 no.1
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    • pp.39-46
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    • 2000
  • This work was conducted to study the operating characteristics of a grinding system designed to obtain fine rice husk ash powder. To find better utilizing of rice husk, a valuable by-product from rice production, once the rice husk was incinerated and the thermal energy was recovered from the furnace, the ash was fed and pulverized in the grinding system resulting a fine powder to be used as a supplementary adding material to the portland cement manufacturing . The rice husk ash grinding system consisted of a high speed centrifugal fan for the preliminary coarse milling and a dry-type stirred ball mill for the subsequent fine grinding . Total grinding time 9 5, 15, 30, 45 min), impeller speed (250, 500, 750 rpm) , and mixed ratio (4.8, 7.9, 14.9) were three operating factors examined for the performance of a stirred ball mill used for the fine grinding of ash. With the stirred ball mill used in this study, the minimum attianable mean diameter of rice husk ash powder appeared to be 2 ${\mu}{\textrm}{m}$. During the find grinding, the difference in specific surface area of powder showed an increase and the grinding energy efficiency decreased with the increase in total grinding time, impeller speed ,and mixed ratio. For the operating conditions employed , the resulting mean diameter of fine ash powder, specific energy input, and grinding energy efficiency were in the range of 1.79 --16.04${\mu}{\textrm}{m}$, 0.072-5.226kWh/kg, an d1.11-12.15$m^2$/Wh, respectively. Grinding time of 30 min , impeller speed of 750 rpm, and mixed ratio of 4.8 were chosen as the best operating conditions of the stirred ball mill for fine grinding . At these conditions, mean particle diameter of the fine ash, grinding energy efficiency, grinding throughtput, and specific energy input were 2.73${\mu}{\textrm}{m}$, 3.95$m^2$/Wh, 0.25kg/h, and 1.22kWh/kg, respectively.

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The Grinding Characteristics of 5 kind metals for CBN Wheel (CBN휠에 의한 5종 재료의 연삭 특성 비교)

  • 원종호;김건희;안병민;박순섭;이진오
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.925-929
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    • 2001
  • Ultra-abrasives such as diamond and CBN have used to maintain accuracy and form deviation for superalloy etc. This study contains the dry cylindrical grinding of metals with Vitrified-bond CBN wheel and Resinoid-bond CBN wheel. For various conditions of grinding speed, workpiece speed, grinding depth and feed speed of table, the grinding resistance, the surface roughness, and the material removal are measured and discussed.

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A study Grinding Characteristic of CBN Wheel (CBN 휠의 연삭특성에 관한 비교연구)

  • 안병민;원종호;김건희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.315-320
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    • 2001
  • Ultra-abrasives such as diamond and CBN have used to maintain accuracy and form deviation for superalloy etc. This study contains the dry cylindrical grinding of metals with Vitrified-bond CBN wheel and Resinoid-bond CBN wheel. For various condition of grinding speed, workpiece speed, grinding depth and feed speed of table, the grinding resistance, the surface roughness, and material removal are measured and discussed.

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Effect of Heating Treatment of Silica Powder on Stirred Ball Milling Efficiency (규석 분말의 교반형 볼 밀 분쇄효율에 미치는 열처리의 영향)

  • 김병곤;박종력;최상근;이재장
    • Journal of the Korean Ceramic Society
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    • v.40 no.7
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    • pp.696-701
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    • 2003
  • The grinding efficiencies of silica powder in a small scale stirred ball mill were investigated by energy consumption estimate. Comparing with a non-treated silica powder and a heating treated silica powder, it was found that a silica powder cooled in room temperature after heating treatment at 600∼900$^{\circ}C$ consumed lower grinding energy than non-treated silica powder, and a silica powder quenched after heating treatment consumed lower grinding energies about 52∼62%, in case of dry grinding. Additionally, if heating treated silica powder grind in wet method, energy consumption will be decreased about 40% than in dry grinding, and the dependency of the particle size to the grinding efficiency, quenching significantly improved it.

EFFECT OF PROCESSING ON THE NUTRITIVE VALUE OF EIGHT CROP RESIDUES AND TWO FOREST GRASSES IN GOATS AND SHEEP

  • Reddy, M.R.;Reddy, G.V.N.
    • Asian-Australasian Journal of Animal Sciences
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    • v.5 no.2
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    • pp.295-301
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    • 1992
  • Eight crop residues : 1, sorghum (Sorqhum bicolor) straw, 2, maize (Zea mays) straw, 3, cotton (Gossypium Sp.) straw, 4, sunflower (Helianthus Sp.) straw, 5, cotton (Gossypium Sp.) seed hulls, 6, groundnut (Archais hypogaea) hulls, 7, maize (Zea mays) cobs, 8, sugarcane (Saccharum officinarum) bagasse and two forest grasses 9, Heteropogan contortus dry grass and 10, Sehima nervosum dry grass were subjected to three physical processing 1, chopping (2-3 cm) 2, grinding (8 mm sieve) and 3, pelleting (10 mm die holes). The processed material was fed ad lib. Along with 250 g of concentrate mixture per head per day to 6 adult local goats and 16 adult Nellore rams in ten digestion experiments and finally assessed the nutritive value of the processed roughages by difference method. Grinding increased bulk density by 32.4 (cotton seed hulls, CSH) to 88.1% (Sehima dry grass) while pelleting of ground material increased bulk density by 53.9 (maize cobs) to 235.8% (maize straw). The average particle size ranged from $584.1/^U$ (sorghum straw) to $1467/^U$ (CSH). Modulus of uniformity ranged from 2:5:3 (sorghum straw) to 7:2:1 (CSH) while modulus of fineness ranged from 3.4 (sorghum straw) to 5.4 (CSH). Molasses absorbability was highest with cotton seed hulls and least with maize cobs. Pelleting increased DM intake of the residues except cotton seed hulls compared to grinding. Grinding of chopped material/unprocessed material increased DM intake on sorghum straw and cotton seed hulls. Sheep consumed more DM compared to goats on all the residues except sorghum and sunflower straws. Pelleting increased nutritive value of all the residues compared to grinding and chopping. However, no difference was observed in the nutritive value due to grinding and chopping. Goats performed better compared to sheep in utilizing the fibrous residues.

Temperature Distribution of Workpiece Varying with Grinding Condition (연삭조건 변화에 따른 가공물의 온도 분포)

  • Ha, Man-Kyung;Kwak, Jae-Seob;Kwak, Tae-Kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.9
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    • pp.59-65
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    • 2002
  • Grinding temperature between a grinding wheel and a workpiece surface, rising rapidly during a machining operation, has bad effects on a surface integrity such as the burning, the residual stress and the crack. In this study, the temperature distribution was obtained briefly by the finite element method and the grinding temperature of a workpiece varying with the grinding condition was measured experimentally. For obtaining the grinding temperature, a thermocouple method was applied. Three thermocouples were inserted in a surface of each workpiece. Changed grinding conditions were the depth of cuts, the feedrate, the dry and wet grinding, the up and down grinding and the number of pieces.

A Study on the Grinding Characteristics of the Carbon Fiber Epoxy Composite Material Grinding Temperature (탄소섬유 에폭시 복합재료 연삭온도에 의한 연삭특성)

  • 한흥삼;이동주
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.6
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    • pp.65-70
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    • 2000
  • Although the net-shape molding of composites is generally recommended, molded composites frequently requires cutting or grinding due to the dimensional inaccuracy for precision machine elements. During the composite machining operations such as cutting and grinding, the temperature at the grinding area may increase beyond the allowed limit due to the low thermal conductivity of composites, which might degrade the matrix of composite. Therefore, in this work, the temperature at the grinding point during surface grinding of carbon fiber epoxy composite was measured. The grinding temperature and surface roughness were also measured to investigate the surface grinding characteristics of the composites. The experiments were performed both under dry and wet grinding conditions with respect to cutting speed, feed speed, depth of cut and stacking angle. From the experimental investigation, the optimal conditions for the composite surface grinding were suggested.

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