• 제목/요약/키워드: Drilling processing

검색결과 103건 처리시간 0.046초

펨토초 레이저 어블레이션을 이용한 알루미나 세라믹 기판의 정밀 마이크로 드릴링 (Precision microdrilling of alumina ceramic substrates by femtosecond laser ablation)

  • 김성훈;손익부;노영철;이종민;정성호
    • 한국레이저가공학회지
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    • 제11권1호
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    • pp.25-31
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    • 2008
  • The characteristics of femtosecond laser ablation of $Al_2O_3$ for prescision microfabrication are studied experimentally. Specifically, the process time during femtosecond laser drilling of microholes with $sub-100{\mu}m$ diameter are investigated for varying laser fluence, scan speed and beam path designs like trepanning with continuously changed start points. The accumulation of sub-micrometer size particles within the hole and the deterioration of edge clarity and roundness for decreasing hole diameter are examined and through process optimization the microdrilling with good hole quality is achieved using a femtosecond laser system (repetitionrate 1 kHz, wavelength 785 nm, pulse duration 185 fs)

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마하피닝 처리에 의한 기계구조용 합금강의 피로균열전파 지연효과 (Effect of mach peening treatment on fatigue crack growth retardation in structural steel alloy)

  • 김민건;임복규;박홍기;황중각
    • 산업기술연구
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    • 제26권A호
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    • pp.69-73
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    • 2006
  • Mach peening treatment is one of the various kinds of techniques to improve the fatigue properties. The mach peening process gives high-level work hardening and compressive residual stress near the surface layer, improving the fatigue strength. In addition, this treatment reduces slip bands that initiate the fatigue cracks near the surface. During impingement, a plastic indentation surrounded by a plastic zone is formed. Mach peening treatment characteristic is less energy consumption and is an environmental friendly processing methods that is not accompanied by pollution. It is machining process that can prevent fatigue fracture beforehand in structure using already as well as process of production. The test results showed that fatigue crack propagation delay appeared by drilling type 43%, mach peening type 110%.

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최적 절삭 조건을 고려한 절삭공구 선정 프로그램 개발 (Development of Tool and Optimal Cutting Condition Selection Program)

  • 신동오;김영진;고성림
    • 대한산업공학회지
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    • 제26권2호
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    • pp.165-170
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    • 2000
  • In order to perform a successful material cutting process, the operators are to select the suitable machining tools and cutting conditions for the cutting environment. Up to now, this has been a complicated procedure done by the data in the tool manufacturers' paper catalog and the operator's experiencial knowledge, so called heuristics. This research is motivated by the fact that using computer techniques in processing vast amount of data and information, the operator can determine the tool and cutting condition easily. In the developed program, the selection of milling cutter, insert, and components are combined to provide optimal cutting speed, depth of cut, feed rate, rpm, and power. This program also provides the selection routine for end mill, drilling, turning, and grinding where the suitable tools are selected by workpiece, holder type, cut type, and insert shape.

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High power CO$_{2}$laser beam welding of ASIA 316 stainless steel

  • 김재도;조용무
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1991년도 춘계학술대회 논문집
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    • pp.321-327
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    • 1991
  • High power laser beams are used in a wide variety of materials processing applications such as cutting, welding, drilling and surface treatment. The CO$\sub$2/ laser is increasingly used in laser beam welding because of the highly potential advantages. High power laser welding is a high energy density, no filler metals and low heat input process to join metals. As the comparison with the conventiona welding, precision work and good fit-up to join the metals are required and maintenance is expensive at present. The principal variables of laser beam welding are the laser beam power, travel speed and bean spot size. The penetration depth during laser beam welding is directly related to the power density of the laser beam. Generally, for a constant beam size, the penetration depth increases with increasing laser beam power.

Ultrashort Pulsed Laser Machining for Biomolecule Trapping

  • Choi, Hae-Woon;Farson, Dave F.;Lee, L.James;Lee, Ho
    • Journal of the Optical Society of Korea
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    • 제13권3호
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    • pp.335-340
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    • 2009
  • Ultrashort pulse laser drilling of polycarbonate track-etched membrane (pTEM) material was used to fabricate a mouse embryo cell trapping device. Holes with a diameter of $2{\mu}m$ to $5{\mu}m$ were fabricated on a $10{\mu}m$ thick membrane using a femtosecond laser with a 150 fs pulse width and 775 nm wavelength and multiple-pulse irradiation. In cell trapping tests, the overall cell occupancy of the machined holes in the fabricated pTEM was found to be more than 80%. The results of a single pulse and multiple pulse irradiation were compared in terms of the surface quality. It was generally found that a single pulse with high energy was less desirable than irradiation with multiple pulses of lower energy.

드래그 피니싱 공정 기반 폴리싱 연마제를 이용한 초경 드릴 및 서멧 리머 공구의 가공 평가 (Machining Evaluation of Carbide Drill and Cermet Reamer Using Polishing Media Based on Drag Finishing Process)

  • 하정호;사민우
    • 한국기계가공학회지
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    • 제21권2호
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    • pp.23-30
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    • 2022
  • After drilling, reaming is required to process a workpiece for obtaining an excellent surface quality. In general, a cermet is defined as a "composite of a ceramic hard phase and metal-bonded phase." Cermets have excellent abrasion resistance, thermal resistance, and performance in finishing operations that require surface roughness and processing precision. However, although cermets have significant advantages, research on them is insufficient. In this study, workpiece SM45C was machined using drills and cermet reamers. The cermet reamer was processed for drag finishing for 0, 4, and 6 min. The experimental results showed the effects of drag finishing on surface roughness and dimensional accuracy.

3차원 기하 처리와 유한요소 분석을 이용한 치아 임플란트 식립 계획 수립 (Planning of Dental Implant Placement Using 3D Geometric Processing and Finite Element Analysis)

  • 박형욱;박철우;김명수;박형준
    • 한국CDE학회논문집
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    • 제17권4호
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    • pp.253-261
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    • 2012
  • In order to make dental implant surgery successful, it is important to perform proper planning for dental implant placement. In this paper, we propose a decent approach to dental implant placement planning based on geometric processing of 3D models of jawbones, a nerve curve and neighboring teeth around a missing tooth. Basically, the minimum enclosing cylinders of the neighboring teeth around the missing tooth are properly used to determine the position and direction of the implant placement. The position is computed according to the radii of the cylinders and the center points of their top faces. The direction is computed by the weighted average of the axes of the cylinders. For a cylinder whose axis passes the position along the direction, its largest radius and longest length are estimated such that it does not interfere with the neighboring teeth and the nerve curve, and they are used to select the size and type of an implant fixture. From the geometric and spatial information of the jawbones, the teeth and the fixture, we can construct the 3D model of a surgical guide stent which is crucial to perform the drilling operation with ease and accuracy. We have shown the validity of the proposed approach by performing the finite element analysis of the influence of implant placement on bone stress distribution. Adopted in 3D simulation of dental implant placement, the approach can be used to provide dental students with good educational contents. It is also expected that, with further work, the approach can be used as a useful tool to plan for dental implant surgery.

심도영역 속도모델 구축을 위한 구조보정 속도분석(MVA) 기술의 탄성파 현장자료 적용성 연구 (A Study on Field Seismic Data Processing using Migration Velocity Analysis (MVA) for Depth-domain Velocity Model Building)

  • 손우현;김병엽
    • 지구물리와물리탐사
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    • 제22권4호
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    • pp.225-238
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    • 2019
  • 최적의 심도 영역 속도를 도출하기 위한 구조보정 속도분석(MVA, migration velocity analysis) 기법을 해양에서 취득한 원거리 다중채널 탄성파 자료에 적용하여 그 효용성을 확인한다. 지금까지 통상적으로 수행된 시간 영역 자료처리 결과는 지질학적 층서해석에는 무리 없는 결과이나, 어느 정도 가능성이 있는 플레이나 리드 지역에서의 유가스 탐사에서는 저류층 지질모델 구축, 시추 설계, 매장량 계산에서 반드시 심도 영역 속도 구조와 영상이 필요하다. 데이터 영역에서 근사 방식을 사용한 공통 중간점 기반 속도 분석으로부터 도출한 속도는 처음부터 오차를 내재하여 불확실성이 높다. 반면에, 이를 보완해 줄 검층 자료가 없는 상황에서 실측 규모의 속도 구조를 도출하는데 있어 이미지 영역 구조보정 속도분석 기법은 상당히 효율적인 방법이다. 이 연구에서는 해양에서 취득한 다중 채널 탄성파자료에 대해 합리적인 결과를 도출하기 위해 시간 영역에서 신호의 품질을 최적화하고, 이 자료에 대하여 반복적으로 MVA 기법을 적용함으로써 심도영역 속도 및 구조보정 단면도를 도출하였다. 시간 영역 속도를 단순히 Dix 방정식에 의해 심도영역으로 변환한 속도를 이용하여 생성한 결과(공통 수신점 모음도 및 중합 단면도)와 MVA 기법을 이용한 심도영역 자료처리를 통해 도출된 속도를 이용하여 생성한 결과를 비교함으로써, 심도영역 결과가 보다 합리적임을 확인하였다. 심도 영역으로 도출된 속도는 중합전 심도 구조보정에 바로 사용될 수 있을 뿐만 아니라, 현장 자료의 파형역산 적용 시 초기 모델로 활용함으로써 역산 수행 과정에서 발생할 수 있는 국부 최소(local minima) 문제를 최소화할 수 있다.

고전압과 고주파수형 공진형 DC-DC 콘버터를 이용한 펄스형 Nd:YAG 레이저의 디지틸제어 구현 (The Digital Controlled Implementation of the Resonant DC-DC Converter with High Voltage, High Frequency For Pulsed Nd:YAG Laser)

  • Kim, Whi-Young
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 제14회 신호처리 합동 학술대회 논문집
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    • pp.777-783
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    • 2001
  • This paper is mainly concerned with the state of the practical developments of a constants PWM bridge type resonants DC-DC suitable converter for Nd:YAG Laser with a Microprocessor. (PIC16C54 & 8051) The use of IGBT power supply with feedback control of flashLamp currents imparts a advantages to Nd:YAG Laser for materials processing. these include the alility to tailor the pulseshape and modify pulse parameters on a pulse- by pulse basis. And Correct choice of pulseshape can enhance the repeatability of the process. as higher power IGBT became available, act ive pulseforming power supplies will find greater user in deep hole drilling machine By Using certain control tecniques, utililized in designing Pic16c54 from Microchip technology and Intel 8051, also Mornitoring from Microsoft Visual Basic 5, And it allowed us to designed and fabricate ahigh repel it ion rate and high power(HRHP) pulsed Nd:YAG laser system, As a result of that, the current pulsewidth could be contort led 200s to 350s(step 50s) , and the pulse repetition rate could be adjusted 500pps to 1150pps. In addition, in the case of one laser head consisting of a Nd:YAG laser rod and two flashlamps , the maximum laser output of 240w was produced at the condition of 350s and 1150pps, and that of about 480w was generated at the same condition when two laser heads were arranged in cascade.

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$Al_2O_3$ 세라믹의 미세구멍 가공시 가공조건과 보조가스가 미치는 영향 (The influence of processing condition and assistance gas in microhole machining of $Al_2O_3$ ceramics)

  • 이광길
    • 한국생산제조학회지
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    • 제8권5호
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    • pp.115-120
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    • 1999
  • This research is a described result of experimental for the parameter's effecting the microhole machining by Nd-Yag laser, The parameters are energy, pulse interval time a kin of assisting gas and its pressure. The result reveals that parameter value of energy 0.08J, pulse 20Hz, interval time of 300 microseconds could be a good machining condition to make upper microhoel that is the diameter range of 50-70${\mu}{\textrm}{m}$. At tat time the assistant gas such air, $O_2$, Ar $N_2$, was appelied. Assistant gas of air makes heat affected zone enlarge due to burning of material surface. Also it makes microhole irregular and damageable. Because of refusion caused by chemical reaction with $Al_2O_3$ ceramic material . The $O_2$(99.9%) has good characteristics to get good drilling and smooth surface on pressure of 0.2kgf/$\textrm{cm}^2$ but it is expensive. Ar, $N_2$ make material crack and burnning and proved that to be unappropriate but, Ar was a better than $N_2$.

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