• Title/Summary/Keyword: Drilling Parameter

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Minimum time path planning of robotic manipulator in drilling/spot welding tasks

  • Zhang, Qiang;Zhao, Ming-Yong
    • Journal of Computational Design and Engineering
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    • v.3 no.2
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    • pp.132-139
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    • 2016
  • In this paper, a minimum time path planning strategy is proposed for multi points manufacturing problems in drilling/spot welding tasks. By optimizing the travelling schedule of the set points and the detailed transfer path between points, the minimum time manufacturing task is realized under fully utilizing the dynamic performance of robotic manipulator. According to the start-stop movement in drilling/spot welding task, the path planning problem can be converted into a traveling salesman problem (TSP) and a series of point to point minimum time transfer path planning problems. Cubic Hermite interpolation polynomial is used to parameterize the transfer path and then the path parameters are optimized to obtain minimum point to point transfer time. A new TSP with minimum time index is constructed by using point-point transfer time as the TSP parameter. The classical genetic algorithm (GA) is applied to obtain the optimal travelling schedule. Several minimum time drilling tasks of a 3-DOF robotic manipulator are used as examples to demonstrate the effectiveness of the proposed approach.

Development for prediction system of TBM tunnel face ahead using probe drilling equipment and drilled hole imaging equipment (선진시추장비와 시추공벽 영상화 장비를 이용한 TBM 전방 지반평가시스템 개발)

  • Kim, Ki-Seog;Kim, Jong-Hoon;Jeong, Lae-Chul;Lee, In-Mo;Cho, Gye-Chun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.3
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    • pp.393-401
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    • 2015
  • In the construction of a TBM tunnel, it is very important to acquire accurate information of the excavated rock mass for an efficient and safe work. In this study, we developed the prediction system of TBM tunnel face ahead using probe drilling equipment and drilled hole imaging equipment to predict rock mass conditions of the tunnel face ahead. The prediction system consists of the probe drilling equipment, drilled hole imaging equipment and analysis software. The probe drilling equipment has been developed to be applicable to both non-coring and coring. Also the probe drilling equipment can obtain the drilling parameters such as feed pressure, torque pressure, rotation speed, drilling speed and so on. The drilling index is converted to the drilling index RMR through the correlation between a drilling index and core RMR. The developed system verification was carried out through a slope and tunnel field application. From the field application result, the non-coring is four times faster than a coring and the drilling index RMR and core RMR are similar in the distribution range. This system is expected to predict the rock mass conditions of the TBM tunnel face ahead very quickly and efficiently.

Machinability Evaluation of Hybrid Ti2 Ceramic Composites with Conductivity in Micro Electrical Discharge Drilling Operation (전도성을 가지는 하이브리드 Ti2AlN 세라믹 복합체의 마이크로 방전드릴링에서 가공성 평가)

  • Heo, Jae-Young;Jeong, Young-Keun;Kang, Myung-Chang;Busnaina, Ahmed
    • Journal of Powder Materials
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    • v.20 no.4
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    • pp.285-290
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    • 2013
  • $Ti_2AlN$ composites are a laminated compounds that posses unique combination of typical ceramic properties and typical metallic(Ti alloy) properties. In this paper, the powder synthesis, SPS sintering, composite characteristics and machinability evaluation were systematically conducted. The random orientation characteristics and good crystallization of the $Ti_2AlN$ phase are observed. The electrical and thermal conductivity of $Ti_2AlN$ is higher than that of Ti6242 alloy. A machining test was carried out to compare the effect of material properties on micro electrical discharge drilling for $Ti_2AlN$ composite and Ti6242 alloy. Also, mixture table as a kind of tables of orthogonal arrays was used to know how parameter is main effective at experimental design. Consequently, hybrid $Ti_2AlN$ ceramic composites showed good machining time and electrode wear shape under micro ED-drilling process. This conclusion proves the feasibility in the industrial applications.

Prediction of Geological Condition Ahead of Tunnel Face Using Hydraulic Drilling Data (유압 천공데이터를 이용한 터널 굴진면 전방 지질상태 예측)

  • Kim, Kwang-Yeom;Kim, Chang-Yong;Kim, Kwang-Sik;Yim, Sung-Bin;Seo, Kyoung-Won
    • The Journal of Engineering Geology
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    • v.19 no.4
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    • pp.483-492
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    • 2009
  • During construction of a tunnel and underground structure, it is very important to acquire accurate information of the rock mass will be excavated. In this study, the drill monitoring method was applied for rapid prediction of geological condition ahead of the tunnel face. Mechanical data(speed, torque and feed pressure) from drilling process using a hydraulic drilling machine were analyzed to assess rock mass characteristics. Rock mass information acquired during excavation from drilling monitoring were compared with results from horizontal boring and tunnel seismic profiling(TSP). As the result, the drilling monitoring method is useful to assess rock mass condition such as geological structures and physical properties ahead of the tunnel face.

A Study on Characterization of Hole Quality Effect on Composite Laminate Strength Reduction (복합재 적층판 강도저하에 대한 구멍가공 품질 특성화에 관한 연구)

  • 이정환;공창덕
    • Journal of the Korean Society of Propulsion Engineers
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    • v.3 no.2
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    • pp.25-36
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    • 1999
  • The main objectives of this research are to experimently explain the drilling mechanism for the production of bad holes and good holes during the drilling operation, to investigate how a wide range of drilling parameter affect composite laminate strength reduction, and to find which type of test provides the greatest interrogation of notched composite laminates. To achieve these objectives, a bulk of test specimens have been drilled with 5 different drilling parameters and tested with compressive, tensile, and flexural loads. It was found that the drilling parameters had a measurable effect on specimen hole quality as measured by static strength. The specimens, which were well supported, which had the higher spindle speed and lower feed rate, and which were well clamped gave the best hole qualities. The flexural test results presented the most clear and consistent failure strengths relating to the drilling parameters and associated hole quality.

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Safety Assessment on the Human Intrusion Scenarios of Near Surface Disposal Facility for Low and Very Low Level Radioactive Waste (저준위 및 극저준위 방사성폐기물 표층처분시설의 인간침입 시나리오 안전평가에 대한 고찰)

  • Hong, Sung-Wook;Park, Sangho;Park, Jin Beak
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.14 no.1
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    • pp.79-90
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    • 2016
  • The second-stage near surface disposal facility for low and very low level radioactive waste's permanent disposal is to be built. During the institutional control period, the inadvertent intrusion of the general public is limited. But after the institutional control period, the access to the general public is not restricted. Therefore human who has purpose of residence and resource exploration can intrude the disposal facility. In this case, radioactive effects to the intruder should be limited within regulatory dose limits. This study conducted the safety assessment of human intrusion on the second-stage surface disposal facility through drilling and post drilling scenario. Results of drilling and post drilling scenario were satisfied with regulatory dose limits. The result showed that post-drilling scenario was more significant than drilling scenario. According to the human intrusion time and behavior after the closure of the facility, dominant radionuclide contributing to the intruder was different. Sensitivity analyses on the parameters about the human behavior were also satisfied with regulatory dose limits. Especially, manual redistribution factor was the most sensitive parameter on exposure dose. A loading plan of spent filter waste and dry active waste was more effective than a loading plan of spent filter waste and other wastes for the radiological point of view. These results can be expected to provide both robustness and defense in depth for the development of safety case further.

Parameter Analysis of Swedish Bench Blast Design using Robust Design Method (강건설계법을 이용한 스웨덴식 벤치발파의 설계 인자 분석)

  • Yang, Hyung-Sik
    • Explosives and Blasting
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    • v.31 no.2
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    • pp.1-5
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    • 2013
  • Parameters of Swedish bench blast design was analyzed by robust design method. Orthogonal array which is adopted in this study was $L_9(3^4)$ and the parameters were hole diameter, explosive type, hole inclination and rock factor of 3 levels. Result of analysis showed that maximum and minimum burden are most affected by hole diameter, followed by explosive type, rock type and inclination of hole. Parameters affecting specific charge are in the order of rock type, explosive type and to specific drilling are hole diameter and explosive type. Cost analysis showed that robust design is capable of parameter optimization.

Design of a Robust Controller for a Watertight Damper Driving System (수밀댐퍼 구동장치의 강인제어에 관한 연구)

  • Han, Seung Hun;Jang, Ji Seong
    • Journal of Drive and Control
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    • v.14 no.2
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    • pp.45-51
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    • 2017
  • Semi-submersible drilling rigs are offshore plants that perform functions such as ocean exploration for oil and gas acquisition, drilling and production, and storage and unloading of crude oil and gas. Semi-submersible drilling rigs use watertight dampers as emergency buoyancy holders. Since the watertight damper is an emergency shutoff device, it is mainly driven by a pneumatic driving system that can operate without a power supply. The pneumatic driving system has highly non-linear characteristics due to compressibility of air and external disturbance such as static and Coulomb friction. In this paper, a new control algorithm is proposed for a watertight damper driving system based on the sliding mode control with a disturbance observer. To evaluate control performance and robust stability of the designed controller, the control results were compared with the results obtained using the state feedback controller. As a result, it was confirmed that the pneumatic driving system for driving the watertight damper using the sliding mode controller with a disturbance observer can obtain excellent control performance against the parameter changes and the disturbance input.

A study on the micro hole machining of Al2O3 ceramics ($Al_2O_3$ 세라믹의 미세구멍 가공에 관한 연구)

  • 윤혁중
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.37-42
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    • 1997
  • This paper describes result of experiment of parameters affecting the micro hole drilling time, kind of assisting gas and it's pressure. The result reveals that parameter value of 0.08J, 20Hz, dwell time of 300 microseconds can be a good machining condition to make micro hole diameter range of 50-70${\mu}{\textrm}{m}$, Assistant gas such air, O2, Ar, N2 was adapted. Assistant gas of air makes heat affected zone enlarge due to burning of material, also it makes hole irregular and damage because of refusion stick to caused by chemical reaction with Al2O3 ceramic material. O2(99.9%) has good characteristic to get good drilling and smooth surface on pressure of 0.2kgf/$\textrm{cm}^2$, but it is expensive. Ar, N2 makes material burn and crack severely and proved to be an appropriate but, Ar was better than N2.

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Fatigue Life Prediction and Strength Evaluation of Shot Peened Parts (쇼트피이닝한 부재의 피로수명 예측 및 피로강도 평가)

  • Kim, Hwan-Du;Lee, Sun-Bok
    • 한국기계연구소 소보
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    • s.15
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    • pp.75-87
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    • 1985
  • A review was performed on fatigue life prediction and strength evaluation of shot peened parts. Fatigue strength of machine parts can be improved by shot peening due to compressive residual stresses on such parts. Compressive residual stress cannot be uniquely define by peening intensity. Several measuring methods of residual stress and the principle of hole drilling method are presented. Exploratory measurement of residual stress was performed on the shot peened SM35C plate with the hole drilling method. Fatigue life and failure location of shot peened parts under bending load can be predicted by a damage parameter which is incorporated with material properties, residual stress, and applied stress conditions. Some method are presented to predict the fatigue strength of shot peened parts at any given life. Shot peening gives its full benefit to the notched machine parts of high strength steels.

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