• Title/Summary/Keyword: Draw-bending

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A Study on the Influence of the Punch Stroke of Bead on the Draw-bead process by using Static-explicit Finite Element Method (정적 외연적 유한요소법을 이용한 비드 펀치 행정거리가 드로우비드 공정에 미치는 영향에 관한 연구)

  • 정동원
    • Journal of Ocean Engineering and Technology
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    • v.15 no.2
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    • pp.72-78
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    • 2001
  • The bead is used to provide properly restraining force in the sheet metal forming process. This bead process includes bending and geometrical non-linearity, and affects the state of binderwrap. Therefore, the analysis of bead process is very important to obtain the desired formability. In this paper, the research about the influence of the punch stroke of bead on the draw-bead process was conducted. Results from the analysis will give useful information to the effective tool design of blank forming process. To analyze the bead process, and elasto-plastic finite element formulation is constructed from the equilibrium equation and the considered boundary conditions involved a proper contact condition. The static-explicit finite element method as a numerical method for the analysis was applied to the analysis program code. It was found that this method could solve too much computation time and convergence problem owing to high non-linearity of bead forming process.

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Condition assessment of raking damaged bulk carriers under vertical bending moments

  • Kim, Do Kyun;Yub, Su Young;Choi, Han Suk
    • Structural Engineering and Mechanics
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    • v.46 no.5
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    • pp.629-644
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    • 2013
  • This paper concerns about the raking damages on the ultimate residual hull girder strength of bulk carriers by applying the modified R-D diagram (advanced method). The limited raking damage scenarios, based on the IMO's probability density function of grounding accidents, were carried out by using sampling technique. Recently, innovative method for the evaluation of the structural condition assessment, which covers the residual strength and damage index diagram (R-D diagram), was proposed by Paik et al. (2012). This concept is applied in the present study and modified R-D diagram, which can be considered vessel size effect, is then proposed. Four different types of bulk carrier structures, i.e., Handysize (37K), Supramax (57K), Kamsarmax (82K) and Capesize (181K) by Common Structural Rule (CSR), were applied to draw the general tendency. The ALPS/HULL, intelligent supersize finite element method, was employed for the ultimate longitudinal strength analysis. The obtained empirical formulas will be useful for the condition assessment of bulk carrier structures. It can also cover different sizes of the bulk carriers in terms of ultimate longitudinal strength. Important insights and findings with useful guidelines developed in this study are summarized.

Analysis for foundation moments in space frame-shear wall-nonlinear soil system

  • Jain, D.K.;Hora, M.S.
    • Earthquakes and Structures
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    • v.10 no.6
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    • pp.1369-1389
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    • 2016
  • The soil-structure interaction effect significantly influences the design of multi-storey buildings subjected to lateral seismic loads. The shear walls are often provided in such buildings to increase the lateral stability to resist seismic loads. In the present work, the nonlinear soil-structure analysis of a G+5 storey RC shear wall building frame having isolated column footings and founded on deformable soil is presented. The nonlinear seismic FE analysis is carried out using ANSYS software for the building with and without shear walls to investigate the effect of inclusion of shear wall on the moments in the footings due to differential settlement of soil mass. The frame is considered to behave in linear elastic manner, whereas, soil mass to behave in nonlinear manner. It is found that the interaction effect causes significant variation in the moments in the footings. The comparison of non-interaction and interaction analyses suggests that the presence of shear wall causes significant decrease in bending moments in most of the footings but the interaction effect causes restoration of the bending moments to a great extent. A comparison is made between linear and nonlinear analyses to draw some important conclusions.

판재성형의 유한요소해석

  • 강정진;오수익;정영철;박종진
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.38-47
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    • 2000
  • Recently, finite element method has been used as an effective tool in the design process of sheet metal forming. In the present study, an implicit method and an explicit method have been developed for 2D analysis and 3D analysis, respectively, and applied to several processes including plane strain draw bending and TWB sqaure cup drawing. Also, commercial codes are used for geometrically complex problems, such as tube hydroforming, "L" cup deep drawing and side frame forming. In this paper, basic formulations used in the methods are introduced and results obtained from the applications are discussed.discussed.

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Optimization of High Strength Steel Springback for Autobody through Parametric Analysis (파라메터 분석을 통한 차체용 고강도 강판의 스프링백 최적화)

  • Jeon, Tae-Bo;Kim, Hyung-Jong
    • Journal of Korean Society for Quality Management
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    • v.36 no.4
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    • pp.29-36
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    • 2008
  • 최근 자동차 경량화를 위한 부단한 노력이 진행되고 있다. 이 목적에서, HSS (high strength steel)는 전통적인 연강 (mild steel)의 대안으로 널리 사용되고 있다. 본 연구의 목적은 판금의 형단조에 있어서의 공구와 공정설계를 위하여 HSS의 스프링백(springback)을 정확히 예측하기 위한 성공적인 방법론을 추구하고자 함이다. 연구를 위하여 먼저 스프링백의 개념과 그의 측정치들을 설명했으며 U-draw bending 시험을 수행하였다. 시험 결과 및 선정된 파라메터들 중심의 수행평가기준에 근거하여, 주어진 파라메터 조합들을 중심으로 유한요소 해석을 수행하였다. 직교배열을 통하여 스프링백에 대한 인자 효과들을 포괄적으로 분석하였으며 최적 인자 조합들을 도출하였다. 이 과정에서 직교배열상의 한 조합 전체의 데이터가 가용하지 않는 문제가 수반되었으며, 반복적으로 signal-to-noise 비(ratio)를 개선해가는 기법을 적용하여 해결하였다.

Reduction of Booming Noise Using Damper Clutch Disk on the Drive Shaft of Commercial Small Truck (상업용 소형 트럭의 구동축에서 댐퍼 클러치 디스크를 이용한 부밍 소음 저감)

  • Kim, Yong Dae;Choi, Byungjae
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.6
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    • pp.377-383
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    • 2015
  • Torsion mode or bending mode of drive-line for rear-wheel drive vehicle exists in low frequency band. If resonance exists there between natural mode of driveline and powertrain excitation force, drive-line will manifest excessive vibration response. Also, the vibration response can be transmitted to vehicle body and can induce booming noise. A vehicle in this study exhibits a booming noise problem under specific transmission gear condition. To draw performance improvement plan, finite element analysis technique was used. Modification was evaluated qualitatively and priorities were derived. Finally, effectiveness of best modification was verified through test and full vehicle FE analysis.

Sectonal Forming Analysis of Stamping Processes of Aluminum Alloy Sheet Metals (알루미늄 합금 박판 스탬핑 공정의 단면 성형 해석)

  • 이광병;이승열;금영탁
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.10a
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    • pp.38-47
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    • 1996
  • Sectional analysis program for plane strain or axisymmetric geometry of aluminum alloy sheet metals was developed. For modeling the anomalous behavior of aluminum alloy, Barlat's strain rate potential and Hill's 1990 non-quadratic yield theory arranged under the plane stress assumption were employed. 2-D rigid-viscoplastic FEM formulation based on the bending-augmented membrane theory was derived, solving simultaneously force equilibrium as well as non-penetration condition. Isotropic hardening law was also assumed for yielding behavior. To verify the validity and availability of the developed program, 2-D stretch/draw forming process for plane strain geometry and cylindrical cup deep drawing process for axisymmetric geometry were simulated.

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Formulation of the Contact Damping and its Application to the Explicit Finite Element Method (접촉감쇠의 수식화 및 외연적 유한요소법에의 적용)

  • 이상욱;양동열;정완진
    • Transactions of Materials Processing
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    • v.8 no.3
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    • pp.306-312
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    • 1999
  • In the recent sheet metal forming simulations, it increases to adopt the dynamic explicit method for an effective computation and the elastoplastic formulation for stress recovery. It is inevitable in the dynamic explicit method that some noises occur, which sometimes partly spoil results of simulations. This phenomenon becomes severer when complicate contact conditions are included in simulations. In commercial dynamic codes, the concept of contact damping is introduced. However, the formulation process of it is not revealed well. In this paper, a contact damping method is formulated in order for effectively suppressing noises occurring due to complicated contact conditions. This is checked by analyzing a simple sheet metal stamping process (U-draw bending). From the computational results, it is shown that the contact damping can effectively control the noises due to contacts, especially when considering the sheet thickness, and help to develop more reliable internal stress states, which result in more realistic shapes after springbank.

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Spring-back Prediction of MS1470 Steel Sheets Based on a Non-linear Kinematic Hardening Model (이동경화 모델에 기반한 MS1470 강판의 스프링백 예측)

  • Park, S.C.;Park, T.;Koh, Y.;Seok, D.Y.;Kuwabara, T.;Noma, N.;Chung, K.
    • Transactions of Materials Processing
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    • v.22 no.6
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    • pp.303-309
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    • 2013
  • Spring-back of MS1470 steel sheets was numerically predicted using a non-linear kinematic hardening material behavior based on the Yoshida-Uemori model. From uniaxial tension and uniaxial tension-compression-tension data as well as the uniaxial tension-unloading-tension data, the parameters of the Yoshida-Uemori model were obtained. For the numerical simulations, the Yoshida-Uemori model was implemented into the commercial finite element program, ABAQUS/Explicit and ABAQUS/Standard using the user-defined material subroutines. The model performance was validated against the measured spring-back from the benchmark problems of NUMISHEET 2008 and NUMISHEET 2011, the 2-D draw bending test and the S-rail forming test, respectively.

Study on Structural Behavior of Pipe Loops Using CAESAR-II (CAESAR-II를 이용한 파이프 루프의 구조 거동 특성 연구)

  • Park, Chi-Mo;Yoon, Seong-Ryong
    • Journal of Ocean Engineering and Technology
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    • v.27 no.2
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    • pp.13-18
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    • 2013
  • Most ships and offshore structures are equipped with a variety of pipes, which inevitably contain curved portions. The structural design of these pipes mostly relies on the commercial code, CAESAR-II, which was especially developed for the structural analysis of pipes. This study conducted stress analyses of the same pipe unit, including loops, using both CAESAR-II and MSC/NASTRAN, and compared the results to investigate the characteristics of CAESAR-II. A parametric study was then conducted of the various design variables of pipe loops using CAESAR-II to draw some useful information about the structural characteristics of the loops.