• 한국염색가공학회지
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• 제20권1호
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• pp.28-35
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• 2008

Texturing is the process of including a characteristic of a natural fiber in a synthetic fiber. The most common method of it the false twist texturing. Nylon textured yarn is primarily manufactured by the disk type. The major process parameters or the disk type false twist machine ratio, disk/yarn, and heater temperature. This study therefore investigated the effects of false twist texturing, especially speed and draw ratio, on the physical properties of nylon textured yarn. The increase of speed was proportional to the increase of unwinding tension, which could reduce the production efficiency by elevating the tension affecting to fiber during the process. In addition, the increase of speed was inversely proportional to the increase of crimp rigidity of nylon textured yarn. Draw ratio was proportionally increased with the increase of tenacity and the reductions of fineness and elongation, showing the influence or draw ratio to the ultimate physical properties of textured yarn.

• 한국염색가공학회지
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• 제16권1호
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• pp.5-9
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• 2004

This research surveys the threadline instability on the belt texturing machine according to the 1st heater temperature, draw ratio and velocity ratio. the threadline instability to the time, which is called surging phenomena, is analysed with variations of draw ratio and velocity ratio. In addiction, the surging phenomena is investigated with the variation of the untwisting tension and false twist mechanism on the belt texturing machine. The breaking strain, modulus and yam unevenness of the DTY along the yarn length are measured and analysed with the surging phenomena which is due to untwisting tension variation on the threadline according to the draw ratio, 1st heater temperature and velocity ratio.

• 전기학회논문지
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• 제57권11호
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• pp.2054-2060
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• 2008

This paper aims at the performance enhancement of tension controller for the yarn manufacturing process. The tension controller is required to keep the tension constant while the yarn is manufactured by a draw and twist machine, which is essential and critical for good quality production of yarn, steel, paper, etc. This paper proposes a linear model of tension control plant to develop a precise tension control system, which is derived by the close observation of the conventional mathematical model of motor driving and tension control systems. It is shown by experiments that the proposed control system precisely maintains the tension constant within the error bound of 0.05% while the conventional PI controller has about 0.2% error. The control performance of the system has been compared to that of conventional PI control not only for constant speed control but also for transient speed control experiments.

• 한국염색가공학회지
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• 제15권6호
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• pp.33-38
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• 2003

This study surveys the effects of POY physical properties and processing conditions of belt texturing machine to the textured yarns. The various textured yarns are made with the variations of 1st heater temperature, draw ratio, velocity ratio, and the physical properties of these specimens such as yam linear density, tenacity, breaking strain, and wet and dry thermal shrinkages are measured and analysed with the various processing conditions of texturing machine. Especially, the thermal characteristics of the textured yarns, which are affected at the fabric hands and the determination of the processing conditions in the dyeing and finishing processes, are investigated through the thermal stress analyser and DSC experiments.

• 전자공학회논문지S
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• 제34S권11호
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• pp.80-92
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• 1997

This research focuses onan efficient control method of temperature for multiple points using only one processor. For a yarn production system, the surface temperature control of heaters are very important for quality control. Therefore, we designed a temperature controller for a draw and twist machine and applied Fuzzy-PWM algorithm to the controller. If we use a processor for the temperature control of multiple points with the conventional ON/OFF control, the control performance of the system becomes poor. To overcome these problems, we developed a new Fuzzy-PWM algorithm for the adjustment of power rate to the heaters in the conventional ON/OFF control. It is shown that this algorithm has the same effects as the PID algorithm for the temperature control of each point. The proposed algorithm is robust against the production condition and environment such as the reference temperature and the thickness of yarn, since the power rate to the heater is adjusted by Fuzzy Rules derived from the values of the reference termperatureand the thickness of yarn. To obtain optimal Fuzzy rulees, the control simulations are perfodrmed through the modelling of the heater and simulation of Fuzzy rules. This algorithm is applied for the multiple pont temperature controller and showed satisfactory performance.