• Title/Summary/Keyword: Down-the-Hole Drilling

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Performance Optimization of Down-the-Hole Hammer Using Taguchi Method (다구찌 기법을 이용한 Down-the-Hole Hammer의 타격성능 최적화에 관한 연구)

  • Shin, Dae-Young;Song, Chang-Heon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.1
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    • pp.109-116
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    • 2012
  • There are a number of studies concentrating on drilling equipment and drilling methods, but none investigates the impact performance and optimization of DTH (down-the-hole) drilling. It is very difficult to experimentally evaluate the performance of a DTH hammer, because putting together an experimental setup for DTH drilling requires a great deal of money and time. Therefore, this paper examines the characteristics and performance of DTH hammers through pneumatic simulation after a thorough investigation of their working mechanism. In addition, the parameters linked to the performance of DTH hammers were selected using the design-of-experiment method, and then the optimization of performance factors, which are the impact rate and impact energy, was investigated using Taguchi method.

Improvement of the ED-Drilling Machinability using Multi-hole Electrodes (Multi-hole 전극에 의한 Ed-Drilling 가공성 향상)

  • Kim, Chang-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.5
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    • pp.88-93
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    • 2012
  • This paper describes the machinability of the sintered carbide and tool-die steel(STD-11) by electric discharge drilling with various tubular electrodes which have multi-holes. Various types of electrode which have different diameters and materials are used with the application of continuous direct current and axial electrode feed. Inner part of electrodes are inserted with smaller tubes or Y-channel or bar. In ED-Drilling, the dielectric flushed down the interior of the rotating tube electrode, in order to remove machining debris from the hole. As result of experiments, the bigger the diameter of the electrode is, the lower the material removal rate is. Machinability of copper electrode is higher than that of brass. In machining of sintered carbide, to use oil is better than distilled water as dielectric.

ED-Drilling of $MoSi_2$-matrix Composites ($MoSi_2$ 기지 복합재의 ED-Drilling)

  • 김창호;윤한기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.886-889
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    • 2000
  • This paper describes the machining characteristics of the MoSi$_2$-based composites by electric discharge drilling with various tubular electrodes. MoSi$_2$-based composites has been developed in new materials for jet engine of supersonic-speed airplanes and gas turbine for high- temperature generator. By combining a nonconducting ceramics with more conducting ceramic it was possible to raise the electrical conductivity. In drilling by EDM, the dielectric flushed down the interior of the rotating tube electrode, in order to facilitate the removal of machining debris from the hole. Various metal-coated tubular electrodes of which core are copper and brass are used to know the effect of coating material on machinability of ED drilling.

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Machining Characteristics of ED-Drilling (ED-Drilling의 방전가공 특성)

  • 김창호;허관도;예상돈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.827-830
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    • 2000
  • This paper describes the machining characteristics of the sintered carbide and die steel by electric discharge drilling with various tubular electrodes. Electrical discharge machining(EDM) removes material from the workpiece by a series of electrical sparks that cause localized temperatures high enough to melt or vaporise the metal in the vicinity of the charge. In the experiment, four types of electrode which have different diameter are used with the application of continuous direct current and axial electrode feed. The controlled factors include the dimension of the electrode. In drilling by EDM, the dielectric flushed down the interior of the rotating tube electrode, in order to facilitate the removal of machining debris from the hole.

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A Pilot Study of Stiffness Mesurements for Tunnel-Face Materials Using In-hole Seismic Method (인홀 시험을 이용한 터널 막장의 암반강성 측정에 대한 적용성 연구)

  • Mok, Young-Jin;Kim, Young-Su
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.445-456
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    • 2005
  • The research concentrates on improving the in-hole seismic probe, which has been developed in past five years, to be used in stiffness measurements of tunnel-face materials. The probe was down-sized to be fit in 45-mm diameter holes(or BX) drilled by a jumbo-drill, which is used to drill holes to install explosives for tunneling. Also trigger system was improved by using a down-speeding motor for operating convenience and air packing system was replaced with a set of plate-springs to eliminate supply of compressed air. These modifications are to adjust the probe for the unfavourable environment inside of tunnels and to test without any further drilling cost. The probe and testing procedure were successfully adopted with horizontal holes drilled by a jumbo-drill at a tunnel-face to evaluate the stiffness of rock mass. The measured shear wave velocities can be used to estimate deformation properties of rock mass for tunnel analyses.

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Analysis of the Influence of the Design Factors and Modeling for the 8inch Class Down-the-Hole Hammer (8인치급 다운더홀(DTH) 해머의 모델링 및 설계 인자에 따른 영향도 분석)

  • Lee, Chung No;Hong, Ki Chang;Jeong, Heon Sul
    • Journal of Drive and Control
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    • v.14 no.4
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    • pp.1-8
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    • 2017
  • The Down-the-Hole hammer is one of the pneumatic drill equipment used for grinding, drilling, and mining. One the advantages of which is that a reduction work efficiency at deep site are relatively small compared to other drilling methods. Due to the large vibration in the underground area, it is difficult to measure the performance of the hammer, and hammer testing requires substantial production cost and operating expenses so research on the development of the hammer is insufficient. Therefore, this study has developed a dynamic simulation model that apprehends the operating principles of an 8-inch DTH hammer and calculates performance data such as performance impact force, piston speed, and BPM. By using the simulation model, design factors related to strike force and BPM were selected, and the influence of each design factors on performance was analyzed through ANOVA analysis. As a result, be the most important for BPM and the strike force are position of upper port that push the piston in the direction of the bit and in BPM, the size of the empty space between the bits and the piston is the second most important design factor.

Comparison of S-wave Yelocity Profiles Obtained by Down-hole Seismic Survey, MASW and SCPT with a Drilling Log in Unconsolidated Sediments (비고결 퇴적물에서 다운홀 탄성파 탐사, MASW, SCPT로 구한 횡과 속도 단면과 시추결과 비교 연구)

  • Kim, Hyun-Do;Kim, Jin-Hoo
    • Journal of the Korean earth science society
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    • v.25 no.4
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    • pp.270-276
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    • 2004
  • Multi-channel Analysis of Surface Waves (MASW) and Seismic Cone Penetration Test (SCPT) have been recently developed to obtain S-wave velocity profiles which were conventionally investigated by a down-hole seismic survey. For unconsolidated sedimentary sites, we studied these three methods, and compared the results with a drilling log. All the methods showed that the changes in the S-wave velocities were consistent with the changes in the sedimentary facies. In addition, the SCPT was most sensitive to changes in sedimentary facies among the three profiles. The results of the SCPT showed that there exists a low velocity zone, which is mainly composed of clayey sand, at the depth of 8${\sim}$12m in the sediments.

A Study on the Relation Between Expansion and the Characteristics of Surface in the ED-Drilling (방전드릴의 방전갭과 표면특성에 관한 연구)

  • Choi, Jong-Yeun;Kim, Kyeong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.73-79
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    • 2012
  • This paper describes the machining characteristics of the sintered carbide and die steel(STD-11) by electric discharge drilling with various tubular electrodes. Electrical discharge machining(EDM) removes material from the workpiece by a series of electrical sparks that cause localized temperatures high enough to melt or vapourize the vicinity of the charge. In the experiment. four types of electrode which have different diameter are used with the application of continuous direct current and axial electrode feed. The controlled factors include the dimension of the electrode. In drilling by EDM, the dielectric flushed down the interior of the rotating tube electrode, in order to order to facilitate the removal of machining debris the hole. The expansion increase with increasing the thickness of material and the diameter of electrode and the expansion of sintered carbide is 1.75 times large then that of die steel. The taper of machined hole decrease with increasing the thickness of material. The crater sixe of die steel is larger then thet of sintered carbide and the surface roughness of sintered carbide is 1.58 tims larger then that of die steel.

Modelling and Test of Down-the-Hole Hammer (다운더홀(DTH) 해머의 모델링 및 실험)

  • Hwang, U.K.
    • Journal of Drive and Control
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    • v.12 no.2
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    • pp.34-38
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    • 2015
  • Research and development of mineral resource related products has progressed with the increased need to develop mineral resources. The DTH hammer is one a resultant product. However, due to particular work conditions of underground drilling, it is difficult to obtain direct data on the DTH Hammer. A DTH drill rig requires a lot of money and time for actual testing. This thesis aimed to resolve this problem by using CAE. First, the structure of the DTH hammer and the movement was analyzed. Next, a standard model based on simulation was proposed and then experimentation and comparison verification was conducted. In addition, the verified models were applied to products of various sizes, and the models used in simulation were compared by conducting field tests.