• Title/Summary/Keyword: Down Cut

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A Study on the Improvement for Mixing Conditions of Foundry Sand by Orthogonal Array (직교표에 의한 주물사 배합조건의 개선)

  • 이상도;권영일
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.4 no.5
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    • pp.1-10
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    • 1981
  • The purpose of this study is to cut down cost of production and improve the productivity of industry through quality improvement of castings and reduction of defectives by applying the experimental design to the foundry sand mixing operation done at molding department in the foundry. Among the related foundry sand mixing factors which have an effect on casting the experiment of which factors have a dominant effect on quality improvement was performed between two different levels by means of "$2^n$ type orthogonal array." The results cail be summarized as follows ; (1) The optimum conditions per each foundry sand mixing between two different levels proved to be such as $A_2$(used sand) : 24 unit (172.8kg), $B_2$(unused sand ) : 2 unit (15.0kg), $C_2$(binder) : 2.5 unit (4.4kg). $D_2$(addition agent) : 1 unit(1.4kg) and $F_1$(moisture) : 7.4%(14.6kg). (2) As a result of the application of experimental design, the fraction defective during the foundry sand mixing operation turned out to be reduced front 6.6% to 2.04%. (3) For the purpose of cost-down, It was found that the optimum level decision of foundry sand mixing for various castings is required to be made by means of experimental design.al design.

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Characteristics of Tool Deflection of Ball-end Mill Cutter in Pencil Cutting of the Corner (코너부의 펜슬가공시 볼엔드밀의 공구변형 특성)

  • Wang, Duck-Hyun;Yun, Kyung-Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.123-129
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    • 1999
  • Ball-end milling process is widely used in the die and mold manufacturing because of suitable one for the machining of free-form surface. During the process, the pencil cutting operation can be adopted before finish cut to eliminate overload in uncut area caused by large diameter of ball-end mill. The ball-end mill cutter for the pencil cutting is easily deflected by cutting force due to the long and thin shape, and the tool deflection in pencil cutting is one of the main reason of the machining errors in a free-form surface. The purpose of this study is to find the characteristics of deflected cutter trajectory by constructing measurement system with eddy-current sensor. It was found that the severe reduction of corner radius produced the overcut during the plane cutting. Up cutting method induced the overcut both plane and slope cutting, but down cutting one induced the undercut. From the experiments, down cutting with upward cutting path can generate the small undercut surface.

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VLBI Type Experimental Observation of GPS

  • Kwak, Young-Hee;Kondo, Tetsuro;Amagai, Jun;Gotoh, Tadahiro;Sasao, Tetsuo;Cho, Jung-Ho;Kim, Tu-Hwan
    • Journal of Astronomy and Space Sciences
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    • v.27 no.2
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    • pp.173-180
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    • 2010
  • As a preparatory study for Global Positioning System-Very Long Baseline Interferometry (GPS-VLBI) hybrid system, we examined if VLBI type observation of the GPS signal is realizable through a test experiment. The test experiment was performed between Kashima and Koganei, Japan, with 110 km baseline. The GPS L1 and L2 signals were received by commercial GPS antennas, down-converted to video-band signals by specially developed GPS down converters, and then sampled by VLBI samplers. The sampled GPS data were recorded as ordinary VLBI data by VLBI recorders. The sampling frequency was 64 MHz and the observation time was 1 minute. The recorded data were correlated by a VLBI correlator. From correlation results, we simultaneously obtained correlation fringes from all 8 satellites above a cut-off elevation which was set to 15 degree. 87.5% of L1 fringes and 12.5% of L2 fringes acquired the Signal to Noise Ratios which are sufficient to achieve the group delay precision of 0.1nsec that is typical in current geodetic VLBI. This result shows that VLBI type observation of GPS satellites will be readily realized in future GPS-VLBI hybrid system.

Cost Reduction and Improving Profitability of Par Level Transfer System for Reagent Materials (정량보충제 도입에 따른 비용절감 및 수익성 증대 효과)

  • Vae, Suk Jin;Hwang, Sung Wan
    • Korea Journal of Hospital Management
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    • v.17 no.4
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    • pp.21-31
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    • 2012
  • This is a case study of Gangnam S University Hospital applying a par level transfer system for reagent materials. The purpose of this study is evaluated on the cutting down on inventory expenses and medical service revenue in the point of resource based view. The data was acquired through the financial statement of Gangnam S Hospital for the fiscal year 2008, 2009, 2010 and 2011, and compared with the Korea health industry statistics index for hospital accounts based on the materials in Korea Health Industry Development Institute. The results of the study are as follows. Medical reagent materials expenditure cut down as 305 million won through 2009 fiscal year. Medical profits for the Gangnam S University hospital's income statement in 2011 show well over acquired 3.37 billion won through the enlarged diagnostic test numbers. In conclusion, Gangnam S University Hospital health statistics's index shows very high profits. The results of this study have some limitations in terms of generalization as only one hospital in Seoul. Further studies with relationship inventory performance and enlarged reagent materials are expected in this area.

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A Study on the Support System for Midship Structural Analysis (선체중앙부해석 지원시스템 개발에 관한 연구)

  • Shin, Hyun-Kyoung;Son, Ho-Cheol;Kwon, Myung-Joon;Song, Jae-Young;Kim, Jong-Hyun;Lee, Jeong-Ryul;Kang, Ho-Seung;Yeon, Kyu-Jin
    • Journal of Ocean Engineering and Technology
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    • v.12 no.3 s.29
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    • pp.86-95
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    • 1998
  • CAD/CAM program developers have made substantial progress in enabling engineers to design, analyze, visualize, visualize, and simulate the performance of structures and systems. Many researchers, however, agree that there is still a way to go before the existing commercial computer software can be used in ship structural analysis to their full potential as solvers which can identify opportunities to reduce man-hours and cut costs. CAD systems used for these works in ship yards are general-purposed and not custom-tailored for ship structures, which force end-users to do tiresome and routine works. The new preprocessor "MeshGen" announced in this study can load several ship types and user-friendly generate their FE meshes employing the object-oriented approach based on the parametric and top-down design. Also "MeshGen" reduces dramatically the time required to prepare CAD models under window-based environments on desktop personal computers and makes it much easier and faster for end-users to change topology and material properties.

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Optimal Cutting Condition in Side Wall Milling Considering Form Accuracy (측벽 엔드밀 가공에서 형상 정밀도를 고려한 최적 절삭 조건)

  • 류시형;최덕기;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.31-40
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    • 2003
  • In this paper, optimal cutting condition to minimize the form error in side wall machining with a flat end mill is studied. Cutting forces and tool deflection are calculated considering surface shape generated by the previous cutting such as roughing. Using the form error prediction method from tool deflection, optimal cutting condition considering form accuracy is investigated. Also, the effects of tool teeth number, tool geometry and cutting conditions on form error are analyzed. The characteristics and the difference of generated surface shape in up and down milling are discussed and over-cut free condition in up milling is presented. Form error reduction method through successive up and down milling is also suggested. The effectiveness and usefulness of the presented method are verified from a series of cutting experiments under various cutting conditions. It is confirmed that form error prediction from tool deflection in side wall machining can be used in optimal cutting condition selection and real time surface error simulation for CAD/CAM systems. This study also contributes to cutting process optimization for the improvement of form accuracy especially in precision die and mold manufacturing.

Machinability Evaluation of the Plastic Mould Steel using AlTiN Coated Tool (AlTiN코팅공구를 사용한 플라스틱금형강의 기계가공성 평가)

  • Lee, Seung-Chul;Cho, Gyu-Jae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.6
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    • pp.629-635
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    • 2009
  • In this research, KP-4, one of the plastic mold steels, was coated with the AlTiN from one layer to four layers by the PVD method in the $\Phi$ 8mm cemented carbide ball end mill. Coated KP-4 was processed with various conditions. For example, slope of $15^{\circ}$, $30^{\circ}$ and $45^{\circ}$ the spindle rotation speed was changed from 10,000rpm to 16,000rpm, the tool feeding speed was changed from 1,300mm/min to 1,700mm/min, the depth of cut was also changed from 0.3mm to 0.9mm, and etc. Cutting component force according to the coating layer number, and surface roughness were studied. The cutting component force showed a good agreement better the up ward direction than the down ward direction under all experimental conditions. In case of the condition per the material shape, it was lessen when the tool have larger angle because the average effective diameter of the tool is larger. The surface roughness showed good condition in case of the up ward than the down ward direction. And, in the 3rd layer of AlTiN coating, it showed the most suitable condition.

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A Study on the Measurement of the Winding Resistance Influences the Efficiency Evaluation of 3phase Induction Motors (삼상유도전동기 권선저항 측정이 효율 산출에 미치는 영향에 관한 연구)

  • Kang, Byung-Guk;Kim, Kwang-Min;Lee, Ju
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.30 no.3
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    • pp.73-78
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    • 2016
  • 3phase induction motor consumes 40% of national electric power. so It is one of the most important electric device for the national power policy. The efficiency measurement is carried out by IEC standards. After the temperature rise test, It's difficult to measure the winding resistance immediately. because of inertia and power cut-off time. Therefore, IEC standards suggest the measurement time. But during the measurement time, the winding temperature cools down. It causes the value of winding resistance is variable. Several conditions which possibly occurred by the measurement time of IEC 60034-1 are suggested. and The efficiency evaluation of 3phase induction motors is carried out by IEC 60034-2-1 with the several conditions. As the results, we find out the winding resistance rapidly goes down within 15 sec. so It proves that the winding resistance should be measured within 15 sec. for the efficiency evaluating of 3phase induction motor.

A Study on the Field Application Analysis for High Adhesive Spray Type of Degenerated and Rubberized Asphalt Membrane Material (스프레이식 고점착 변성 고무 아스팔트 도막 방수재의 현장 적용성 평가에 관한 실험적 연구)

  • Oh, Sang-Keun;Kwak, Kyu-Sung;Choi, Sung-Min;Song, Je-Young
    • Journal of the Korea Institute of Building Construction
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    • v.6 no.4 s.22
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    • pp.85-92
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    • 2006
  • Urethane, epoxy, acrylic have common property to adhere on the concrete dried surface in the waterproofing materials at present. In the wet condition, however, the materials such as urethane, epoxy, acrylic need a long hardening time and it become a reason of water leakage as the materials breaking down. it is one of the problem to adhere to the substrate. Therefore, in this thesis, I focused to assure the structural safety and durability and quality for waterproofing and safe of construction cost by cut down the cost of labor and reduce the term of works as searching the application of field condition for high adhesive spray type of degenerated and rubberized asphalt membrane material.

The Optimization of Chemical Treatments through the Six Sigma Innovation Activity (6시그마 혁신활동을 통한 약품처리 최적화)

  • Kim Tai Kyoo;Kim Hong Chul
    • Journal of Korea Technology Innovation Society
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    • v.7 no.3
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    • pp.641-656
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    • 2004
  • L Company is producing the second sept pin, Shadow Mask which is the chief part of CRT in W, Monitor. Inside of the CRT pan, Shadow Mask leads the electronic beam to express the three primary colors; red, green, blue, and it is the core part to embody the colors. In the etching process, it produces this part with manufacturing by eroding the iron chloride. Even though the iron chloride is harmless to human body. it is necessary to diminish the amount of it on the view of preservation of environment. In addition, by studying the method of the dispossed liquid process, cutting down the manufacturing cost is a necessary task on the aspect of reconsideration of competitive business. This study shows the case that through the six sigma innovation activity, it reforms the following the former processing flow, and it reduces the amount of it by improving the efficiency of the iron chloride. By rationalization of the standard requirement cooperative company, it could cut down the manufacturing cost in the cooperative company, so it could promote the common profits.

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