• Title/Summary/Keyword: Distillation column

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Simulation Study of Methyl ethyl ketone-Cyclohexane Azeotrope on the Pressure-Swing Distillation (압력변환 증류공정을 이용한 Methyl Ethyl Ketone-Cyclohexane 공비혼합물의 전산모사)

  • Park, Hoey Kyung;Ahn, June-shu;Cho, Jungho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.3
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    • pp.708-715
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    • 2016
  • The modelling and optimization of Methyl Ethyl Ketone (MEK)-Cyclohexane (CH) separation process were performed using pressure-swing distillation with a low-high pressure column and a high-low pressure column configuration. The optimization was performed for the number of theoretical stages, and the location of the feed tray of low column and high column to obtain high-purity MEK at the top. The total reboiler heat duty at the low-high pressure column configuration and high-low pressure column configuration were at 11.7667 Mkcal/h and at 10.3484 Mkcal/h, respectively. The results showed that total reboiler heat duty could be reduced to 12.05% using a high-low pressure column configuration.

Optimization of Distillation-Pervaporation Membrane Hybrid Process for Separation of Water/Organic Solvent Mixtures (물/유기용매 분리를 위한 증류-투과증발막 혼성공정의 최적화)

  • Yang, Jeongin;Han, Myungwan
    • Korean Chemical Engineering Research
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    • v.56 no.1
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    • pp.29-41
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    • 2018
  • Separating a mixture having an azeotrope or low relative volatility with single distillation column is difficult. Separating water-acetic acid mixture and water-ethanol mixture with a distillation column consumes a lot of energy. Pervaporation membrane can be used to separate the mixture in the concentration region where separation is difficult with distillation. We simulated a distillation-membrane hybrid process where membrane is located on the head of the distillation column for efficient separation of water-acetic acid and water-ethanol mixture. Permeability data were obtained from experiments and literature. We formulated an optimization problem for the process with total annual cost (TAC) as an objective function and major design variables as optimization variables. Major optimization variable affecting TAC of the hybrid process was shown to be distillate concentration. We also suggested a simplified optimization procedure to get a close-to-optimal solution.

Design and control of extractive distillation for the separation of methyl acetate-methanol-water

  • Wang, Honghai;Ji, Pengyu;Cao, Huibin;Su, Weiyi;Li, Chunli
    • Korean Journal of Chemical Engineering
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    • v.35 no.12
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    • pp.2336-2347
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    • 2018
  • The azeotrope of methyl acetate methanol and water was isolated using extractive distillation with water as entrainer. The pressure-swing extractive distillation (PSED) process and vapor side-stream distillation column (VSDC) with the rectifier process were designed to separate the methyl acetate, methanol and water mixture. It was revealed that the VSDC with the rectifier process had a reduction in energy consumption than the PSED process. Four control schemes of the two process were investigated: Double temperature control scheme (CS1), $Q_R/F$ feedforward control of reboiler duty scheme for PESD (CS2), $Q_R/F$ feedback control scheme for VSDC (CS3), the feedback control scheme of sensitive plate temperature of side-drawing distillation column to dominate the compressor shaft speed (CS4). Feed flow and composition disturbance were used to evaluate the dynamic performance. As a result, CS4 is a preferable choice for separation of methyl acetate-methanol-water mixture. A control scheme combining the operating parameters of dynamic equipment with the control indicators of static equipment was proposed in this paper. It means using the sensitive plate temperature of side-drawing column to control the compressor shaft speed. This is a new control scheme for extractive distillation.

Profile Position Control of Reactive Batch Distillation Column (회분식 반응 증류탑의 프로필 위치 제어)

  • Im, Chae-Yong;Han, Myeong-Wan
    • Journal of Institute of Control, Robotics and Systems
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    • v.7 no.3
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    • pp.263-268
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    • 2001
  • A new control scheme s proposed for the control of reactive batch distillation (RBD) column. A nonlinear wave model captures the essential dynamic behavior of the RBD process. The proposed control scheme is based on both Generic Model Control(GNC) and nonlinear wave model. The control scheme uses a profile position of the column as a controlled variable. Ethanol esterification process using RBD is chosen as an example process. Tight control of the distillate purity is obtained with the use of the proposed control scheme.

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Study on Control Efficiency of Thermally Coupled Distillation Column for Reformate Fractionation Process (Reformate 분리공정에서의 열복합 증류탑 제어구조에 관한 연구)

  • Lee, Ju-Yeong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.8
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    • pp.3774-3778
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    • 2012
  • A dynamic simulation of a fully thermally coupled distillation is conducted for the design of a possible operation scheme, and its performance is examined with an example process of reformate fractionation process. The outcome of the dynamic simulation indicates that the column can be operated by using a $3{\times}3$ control structure. The structure consists of three controlled variables of the compositions of overhead, side products and bottom and three manipulated variables of the flow rate of reflux, liquid split ratio between a main column and a prefractionator and steam.

Development of a reduced-order distillation model and real-time tuning using the extended kalmen filter (증류공정 차수감소 모델의 개발 extended kalmen filter에 의한 실시간대에서의 조정)

  • 정재익;최상열;이광순
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10a
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    • pp.466-470
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    • 1988
  • A tunable reduced-order distillation model is proposed for real-time applications. To develop the model, a binary distillation column with MaCabe-Thiele assumptions was considered first and then the governing equations for the column were reduced to a simplified vector differential equations using the collocation method combined with cubic spline interpolation function. The final reduced-order model has four tuning parameters, relative volatilities and liquid holdups for rectifying and stripping sections, respectively. To assess the applicability of the developed model,the real-time adjustment of the model was tried by recursively updating the tuning parameters using the BKF algorithm. As a result, it was found that the reduced-model follows the simulated distillation process very closely as the parameters are improved.

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Study on Control Efficiency of Fully Thermally Coupled Distillation Column for BTX Separation (BTX 분리용 열복합 증류탑의 제어성능에 관한 연구)

  • Kim, Mi Hee;Park, Chang Won;Lee, Ju-Yeong;Kim, Young Han;Hwang, Kyu Suk
    • Korean Chemical Engineering Research
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    • v.48 no.6
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    • pp.725-730
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    • 2010
  • The fully thermally coupled distillation columns(FTCDC) are thermodynamically more efficient than conventional columns. Despite these advantages, industry has been reluctant to use FTCDC. This can be largely attributed to the lack of established design procedures and column operability. In this study, the $3{\times}3$control structure was applied to control the FTCDC which was simulated using Aspen HYSYS on the possible control structure of 4 kinds and control performance was investigated. As the result of dynamic simulations, one of the proposed structures had better controllability of product compositions and control efficiency was evaluated.

Production of Phytoncide from Korean Pine Cone Waste by Steam Distillation (잣송이 부산물로부터 수증기 증류법에 의한 피톤치드의 추출)

  • Kim, Bae yong;Lee, Chul-Tae
    • Applied Chemistry for Engineering
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    • v.26 no.6
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    • pp.648-658
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    • 2015
  • Extraction of phytoncide oil from korea pine cone waste without damaging the pine cone tree itself was investigated using a steam distillation method. Also various components in the extracted phytoncide oil were separated using a column chromatography method. The extraction of phytoncide oil was effectively proceeded, and the maximum production yield of phytoncide oil could be obtained under $100^{\circ}C$ of distillation temperature and within 30 minute of distillation time. According to chemical analysis, it was found that the phytoncide oil from korea pine cone waste was consisted of more than 12 components such as ${\alpha}$-pinene, ${\beta}$-pinene, D-limonene, as main components. In addition, the aqueous hydrogel containing other components such as verbenone, ${\alpha}$-terpinieol, fenchol, different from components of phytoncide oil itself could be obtained through the steam distillation.

Design of Gas Concentration Process with Thermally Coupled Distillation Column Using HYSYS Simulation (HYSYS를 이용한 열복합 증류식 가스 농축공정의 설계)

  • 이주영;김영한;황규석
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.10
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    • pp.842-846
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    • 2002
  • Design of gas concentration process using a fully thermally coupled distillation is conducted with the commercial design software HYSYS. Detailed procedure of the design is explained, and the performance of the process is compared with that of a conventional system A structural design is exercised for the design convenience. The design outcome indicates that the procedure is simple and efficient. The structural information yielded from equilibrium distillation gives an easy formulation of distillation system which is the initial input required from the setup of the distillation system The performance of the new process indicates that an energy saving of 17.6 % is obtained compared with the conventional process while total number of trays maintains at the same.

STUDY OF INTERNAL RECYCLE DISTRIBUTION AND HEAT TRANSFER EFFECT FOR OPTIMAL DESIGN OF DIVIDING WALL DISTILLATION COLUMNS

  • Lee, Ki-Hong;Lee, Moon-Yong;Jeong, Seong-Oh
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.2319-2324
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    • 2003
  • This paper addresses the optimal design of dividing wall distillation column which is rapidly applied in a variety of chemical processes over recent several years because of its high energy saving efficiency. A general dividing wall column model which can cope with the heat transfer through the dividing wall is developed using rigorous computer simulation. Based on the simulation model, the effects of the internal recycle flow distribution around the dividing wall and the heat transfer across the dividing wall on overall system performance are investigated. An improved method is suggested to utilize the heat transfer through the wall to optimal column design. The suggested method is compared with the existing method via. simulation study and shows more improved energy saving result. Several control strategies for the divided wall column are tested and the optimal control strategy is propose

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