• 제목/요약/키워드: Dissimilar metal welded

검색결과 77건 처리시간 0.031초

박판형 레이저 용접재의 저주기 피로 특성 (The Low Cycle Fatigue behavior of Laser Welded Sheet Metal)

  • 김웅찬;곽대순;김석환;오택열
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.1025-1028
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    • 2004
  • In this paper, we studied low cycle fatigue behavior of laser welded sheet metal that used automobile body panel. Specimens were manufactured as weld condition and sheet metal using automobile manufacturing company at present. For to know mechanical properties, micro Vicker's hardness test was performed of specimens. But, we can't confirm mechanical properties of weld bead and heat affected zone because laser weld makes very narrow weld bead and heat affected zone than other welding method. Therefore, we performed low cycle fatigue test with similar weldment, dissimilar weldment, similar thickness and dissimilar weldment, and dissimilar thickness and dissimilar weldment for fatigue properties of thickness and welding direction. As well, we analysis stress distribution of base metal, weld bead, and heat affected zone according to strain load using finite element method.

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선박용 이종 알루미늄 합금 미그 용접부의 기계적 및 전기화학적 특성 평가 (Evaluation of Electrochemical and Mechanical Characteristics in MIG Welding Parts of Dissimilar Al Alloys for Ship)

  • 우용빈;김성종
    • 한국표면공학회지
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    • 제42권1호
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    • pp.34-40
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    • 2009
  • In the study, it was carried out dissimilar metal welding on materials for Al ship. The electrochemical and mechanical characteristics evaluated for specimen welded by ROBOT. The hardness of welding zone is lower than those of heat affected zone and base metal. At the result of tensile test, the specimen welded with ER5183 welding material presented excellent property compared with ER5556. The polarization trend for the base metal and welding metal showed the effects of concentration polarization due to oxygen reduction and activation polarization due to hydrogen generation. At the Tafel experiments result, the corrosion density in welded with ER5183 welding material presented the lowest value.

Fracture properties and crack tip constraint quantification of 321/690 dissimilar metal girth welded joints by using miniature SENB specimens

  • Bao, Chen;Sun, Yongduo;Wu, Yuanjun;Wang, Kaiqing;Wang, Li;He, Guangwei
    • Nuclear Engineering and Technology
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    • 제53권6호
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    • pp.1924-1930
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    • 2021
  • By using miniature SENB specimens, the fracture properties of the materials in the region of welded metal, 321 stainless steel heat affected zone, 690 alloy heat affected zone of 321/690 dissimilar metal girth welded joints were tested. Both the J-resistance curves and critical fracture toughness of the three different materials are affected by the crack size because of the effect of crack tip constraint. Groups of constraint corrected J-resistance curves of the three materials are obtained according to J-Q-M approach. The welded metals exhibit the best fracture resistance but the worst fracture resistance is observed in the material of 690 alloy heat affected zone.

소성변형에 의한 배관 용접부의 잔류응력 개선 방법 (A Method of Residual Stress Improvement by Plastic Deformation in the Pipe Welding Zone)

  • 최상훈;왕지남
    • 설비공학논문집
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    • 제25권10호
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    • pp.568-572
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    • 2013
  • The main components, such as a reactor vessel, in commercial nuclear power plants have been welded to pipes with dissimilar metal in which Primary Water Corrosion Cracking (PWSCC) has been occurred. PWSCC has become a worldwide issue recently. This paper addresses the results of experimental and numerical analysis to prevent PWSCC by changing the stress profile that is tensile stress to compressive stress at interesting regions with plastic deformation generated by mechanical pressure. Based on the results of experimental and numerical analysis with a 6 inch pipe and dissimilar metal welded pipes, compressive stress 68~206 Mpa is generated at all locations of inner surface in the heat affected zone.

Al/Fe 이종금속 접합부의 부식특성 (Corrosion Assessment of Al/Fe Dissimilar Metal Joint)

  • 강민정;김철희;김준기;김동철;김종훈
    • Journal of Welding and Joining
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    • 제32권4호
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    • pp.55-62
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    • 2014
  • The use of light-weight Al alloys in the automotive industry is increasing to meet requirements for fuel efficiency and emission reduction. Joining Al alloy to the conventional steel sheet is also very important issue with the increased use of Al alloy, and several joining processes have been introduced to enhance joining strength between dissimilar metals. This paper deals with a galvanic corrosion in the dissimilar metal joining. Salt spray tests up to 2000 hours were conducted on a self-piercing rivet, spot welded, adhesive bonded and weld-bonded joints, and cross-sections and tensile shear strength according the salt spray duration were analyzed at every 500-hour. Self-piercing rivet joint had relative low initial strength but the joint strength did not change regardless of the salt spray duration. The strength of other joints (spot welded, adhesive bonded and weld-bonded joints) decreased with the increase of salt spray duration and the corrosion behaviour of each joint was discussed.

텅스텐아크용접에 의한 Zirconium의 동종 및 이종용접 특성 분석 (Similar and Dissimilar Welding Properties of Zirconium by TIG Welding)

  • 김진영;황효운;이대현;이재관;이동근
    • 열처리공학회지
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    • 제34권4호
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    • pp.165-170
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    • 2021
  • Zirconium has excellent mechanical strength and high heat resistance and excellent corrosion resistance, and it is very important to study zirconium's dissimilar welding properties since it can be used in various applications under harsh environments. Similar welding of pure zirconium and dissimilar metal welding of pure zirconium and pure titanium were performed by TIG welding, and the welding properties were studied in association with microstructural and mechanical properties. In the Zr/Zr welded specimen, sound FZ and HAZ regions showed a basketweave microstructure composed of plate α phase. FZ region of Zr/Ti dissimilar welded specimen exhibited a maximum hardness value of 354.8 Hv, which is about three times higher than that of Ti base metal, due to the precipitation of very fine metastable ω and α phases in the beta matrix. In addition, due to the microstructural continuity in the FZ and HAZ regions, excellent elongation property of 21% was exhibited.

異性材料 마찰용접부의 기계적 성질검사 (Testing of Mechanical Properties on Dissimilar Metal Friction Welds)

  • 나석주
    • 대한기계학회논문집
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    • 제8권1호
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    • pp.41-47
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    • 1984
  • Increase of the requirements on quality of welded structures necessitates the improvement of known inspection methods and the introduction of progressive new techniques. Non-destructive methods are the most advanced, but there are considerable difficulties in using the methods of radiography with electromagnetic rays and ultrasonic testing in the inspection of dissimilar metal friction welds, because their physical and mechanical properties are changed very rapidly at the interface. The values of simple mechanical test for dissimilar metal friction welds have always been dubious, as the strength of the bond is often greater than that of the softer materials being jointed. Thus, in this paper some conventional mechanical testing methods are examined in an attempt to determine a technique for dissimilar metal friction welds, which will give a reliable quantitative indication of the weld quality. From the considered static and dynamic testing methods the impact bending test on unnotched and notched specimens are the most sensitive to find out the small joining defects in the interface.

이종금속 평판 맞대기용접의 용접잔류응력 분포특성 (Distribution Characteristics of Weld Residual Stress on Butt Welded Dissimilar Metal Plate)

  • 이경수;박치용;김만원;박재학
    • 대한기계학회논문집A
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    • 제34권9호
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    • pp.1317-1323
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    • 2010
  • 본 연구에서는 최근 원자력 발전소에서 이종금속용접 접합 소재로 많이 사용되고 있는 SA 508과 Type 304 스테인리스강의 이종금속 용접잔류응력 분포특성을 살펴보기 위하여 이종금속 용접시편을 제작하여 직접 용접을 실시하고 X-선 회절법을 이용하여 용접시험편의 표면에서 용접 잔류응력을 측정하였다. 또한 3차원 유한요소해석을 통하여 이종금속 맞대기용접을 전산모사하고 시편의 용접잔류응력 분포를 구하였다. 측정한 잔류응력과 유한요소해석 결과 계산된 잔류응력을 고찰함으로써 3차원 평판 이종금속 맞대기 용접부의 잔류응력분포 특성을 살펴보았다.

이종마찰용접 강봉재의 기계적특성과 비파괴 평가 (The Mechanical Properties and the Nondestructive Evaluation of Dissimilar Friction Welded Steel Bars)

  • 정원택;공유식;김선진
    • 동력기계공학회지
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    • 제10권1호
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    • pp.77-82
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    • 2006
  • In this study, dissimilar friction welding were produced using 15mm diameter solid bar in chrome molybedenum steel(SCM440) to carbon steel(S45C) to investigate their mechanical properties and the relationship between the weld parameters and the nondestructive coefficients, such as AE counts and ultrasonic attenuation coefficient. The main friction welding parameters were selected to endure good quality welds on the basis of visual examination, tensile tests, Vickers hardness surveys of the bond of area and heat affected zone. The specimens were tested as-welded and post weld heat treated(PWHT). The tensile strength of the friction welded steel bars was increased up to 100% of the S45C base metal under the condition of all heating time. The ductility of PWHT specimens is higher than as-welded.

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고Mn강과 저탄소강의 CO2 레이저 이종용접 특성 (Characteristics of Dissimilar CO2 Laser Welding for High Mn Steel and Low Carbon Steel)

  • 정보영;한태교
    • Journal of Welding and Joining
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    • 제28권3호
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    • pp.36-41
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    • 2010
  • High Mn steel has been developed for automotive applications since the steel has an excellent combination of strength and ductility. However, from the viewpoint of welding, high Mn steel has a few problems related to its chemical composition. This paper describes characteristics of dissimilar $CO_2$ laser welding for expanding application of high Mn steel. From this work it was cleared that dissimilar laser welded joint between high Mn steel and carbon steel had poor formability due to the formation of martensite within weld metal. In order to improve ductility of welded joint, the method of controlling the dilution ratio of high Mn steel was suggested.