• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.8
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• pp.1322-1331
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• 1997

A method of strength evaluation applying fracture mechanics in the adhesively bonded joints of Al/Steel dissimilar materials was investigated in this paper. Various shapes of adhesively bonded Al/Steel scarf joints focussing on fracture criterion of mixed mode crack were prepared for the static tests. Also, stress intensity factors of the interface cracks in adhesively bonded joints of Al/Steel dissimilar materials were analyzed with 2-dimensional elastic program of boundary element method(BEM), and the experiment of fracture toughness were carried out under various mixed mode conditions. From the results, the fracture criterion and method of strength evaluation by the fracture toughness in adhesively bonded joints of Al/Steel dissimilar materials were proposed.

• Transactions of the Korean Society of Automotive Engineers
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• v.13 no.2
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• pp.142-148
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• 2005

In this paper, the stress singularity on interface of friction welded dissimilar materials was investigated by using 2-dimensional elastic boundary element method. It is required that stress distributions and stress singularities on an interface for friction welded dissimilar materials analize to establish strength evaluation. The stress singularity index ($\lambda$) and stress singularity factor ($\Gamma$) were calculated from the results of stress analysis. The stress singularities on variations for shapes and thickness of friction welded flashes were analized and discussed. This paper suggested that the strength evalution by using the stress singularity factors as fracture parameters, considering the stress singularity on an interface edge of friction welded dissimilar materials were very useful.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.7
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• pp.90-96
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• 2019

Recently, friction stir welding of dissimilar materials are one of the biggest issues in terms of light-weight and eco-friendly technology of the automotive, aircraft and ship industry. In this study, friction stir welding of dissimilar materials is introduced with different tool rotational speed. Materials used in experimentation consist of A357 gravity cast aluminum alloy and FB590 high-strength steel plates. Dissimilar materials of plate type are fabricated with width of 150mm, length of 300mm and thickness of 3mm and welding is carried out by the lap joint method. The correlation between probe length and mechanical properties were investigated according to rotational speed and welding speed at tool tilt angle 0 degree. Consequently, feasibility of FSWed dissimilar materials were successfully presented in case of cast aluminum and high-strength steel at lap joint method.

• Transactions of the Korean Society of Automotive Engineers
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• v.4 no.3
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• pp.112-121
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• 1996

Applications of bonded dissimilar materials such as metal/ceramics and resin/metal joints, are very increasing in various industry fields. It is required to find crack propagation direction and path applying to the fracture mechanics on the bonded joint of dissimilar meterials. In this paper, crack propagation direction and path were simulated numerically by using boundary element method. Crack propagation angle is able to easily determine based on the maximum stress concept. Fracture tests of Al/Epoxy dissimilar materials with an interface crack are carried out under various mixed mode conditions by using the specimens of bonded scarf joints. It is found that the experimental results are well coincide with the analysis results of boundary element method.

• Transactions of Materials Processing
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• v.26 no.6
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• pp.348-355
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• 2017

In recent years, dissimilar materials such as aluminum, magnesium, titanium, and advanced high strength steel are widely used in automotive body due to environment concerns and fuel consumption. Therefore, joining technology is important for assembling components made of dissimilar materials. In this study, friction stir hole clinching (FSHC) was proposed as a new mechanical joining method to join dissimilar materials. This process stirs and heats the upper sheet, forming mechanical interlocking with the lower sheet. The feasibility of this FSHC process was verified by comparing cross-section of joint in FSHC and hole clinching process under the same processing condition. Taguchi method was also applied to the FSHC process to estimate the effect of process parameters on joint strength and obtain optimal combination of process parameters. Joint strength of FSHC with optimal process condition was compared to that of FSHC with initial process condition as well as that of hole clinching with optimal process condition. Results showed that the FSHC process was useful for joining dissimilar materials, even if the formability of materials was low.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.1
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• pp.31-37
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• 2019

This study investigates the effects of long-term artificial-aging on hardness variation in the dissimilar metal weldments for nuclear power plant facilities. These dissimilar welds are inevitably required to join the components in nozzle parts of pressurized vessels, such as austenitic stainless steels and ferritic steels. A artificial thermal aging was conducted in an electrical furnace to simulate material degradation at high temperatures. The test materials were held at the temperature of $600^{\circ}C$ for 10000 hours and interrupted at various levels of degraded specimens. The degradation of hardness is a well-known phenomenon resulting from long-term aging or high-temperature degradation of structural materials. In this study, the variation of hardness at each position was different, and complicated in relation to microstructures such as twins, grains, precipitates, phase transformations, and residual stresses in dissimilar weldments. We discussed the variation of hardness in terms of microstructural changes during long-term aging.

• Nuclear Engineering and Technology
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• v.30 no.3
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• pp.202-211
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• 1998

Interfacial stresses at two-material interfaces and initial displacement field over the entire domain are obtained by modifying the potential energy functional with a penalty function, which enforces continuity of the stresses at the interface of two materials. Based on the initial displacement field and interfacial stresses, a new methodology to generate a continuous stress field over the entire domain has been proposed by combining the modified projection method of stress-smoothing and Loubignac's iterative method of improving the displacement field. Stress analysis is carried out on two examples made of dissimilar materials : one is a two-material cantilever composed of highly dissimilar materials and the other is a zirconium-lined cladding tube made of slightly dissimilar materials. Results of the analysis show that the proposed method provides an improved continuous stress field over the entire domain, and accurately predicts the nodal stresses at the interface, while the conventional displacement-based finite element method produces significant stress discontinuities at the interface. In addition, the total strain energy evaluated from the improved continuous stress field converges to the exact value in a few iterations.

• Transactions of the Korean Society of Automotive Engineers
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• v.14 no.5
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• pp.164-171
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• 2006

Application of friction welding is increasing in the manufacturing process of machine elements in many industry fields. To establish a reasonable strength evaluation method and fracture criterion, it is necessary to analyze stress singularity under the residual stress condition on friction welded interface between dissimilar materials. In this paper, a method to establish fracture criterion on interface of friction welded dissimiliar materials was investigated by using the boundary element method BEM and static tensile testing. A quantitative fracture criterion for friction welded dissimilar materials is suggested by using stress singularity factor, $\Gamma$.

• Journal of the Korean Society for Heat Treatment
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• v.34 no.4
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• pp.165-170
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• 2021

Zirconium has excellent mechanical strength and high heat resistance and excellent corrosion resistance, and it is very important to study zirconium's dissimilar welding properties since it can be used in various applications under harsh environments. Similar welding of pure zirconium and dissimilar metal welding of pure zirconium and pure titanium were performed by TIG welding, and the welding properties were studied in association with microstructural and mechanical properties. In the Zr/Zr welded specimen, sound FZ and HAZ regions showed a basketweave microstructure composed of plate α phase. FZ region of Zr/Ti dissimilar welded specimen exhibited a maximum hardness value of 354.8 Hv, which is about three times higher than that of Ti base metal, due to the precipitation of very fine metastable ω and α phases in the beta matrix. In addition, due to the microstructural continuity in the FZ and HAZ regions, excellent elongation property of 21% was exhibited.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.747-750
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• 1997

Using complex potentials and the concept of repeated roots for general solutions, logarithmic stress singularities and coefficient vectors for v-notched cracks in isotropic dissimilar materials are evaluated and demonstrated to have no influence on the logarithmic stress singularities.