• Title/Summary/Keyword: Dispersive Mixing

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Mixing Mechanism of Carbon Black (카본블랙의 혼합메카니즘에 관한 연구)

  • Kim, Jin-Kuk
    • Elastomers and Composites
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    • v.26 no.4
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    • pp.287-295
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    • 1991
  • The mixing process with carbon black is important in the rubber industries. However, it is difficult to characterize the mixing mechanism of the carbon black. The mixing mechanism(distributive mixing and dispersive mixing) was discribed in this paper. The effect of fill factor on the mixing of the carbon black was studied. The dispersive mixing ability increases with increasing fill factor. However, the distributive mixing ability decreases with increasing fill factor. The effect of the carbon black content on the rheological property of the material was studied in this paper. The viscosity of the material increases with increasing the carbon black content. However, the elasticity of the matarial decreases with the carbon black content.

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Influence of Screw Rotors Tip Angle on Mixing Performance for One Novel Twin-screw Kneader (2축 스크류 니더의 설계에서 스크류 로터 팁의 각도가 믹싱성능에 미치는 영향)

  • Wei, Jing;Chen, Dabing;Zhou, Dongming;Zhang, Aiqiang;Yang, Yuliang
    • Polymer(Korea)
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    • v.39 no.3
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    • pp.441-452
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    • 2015
  • Twin-screw kneader is an efficient polymer processing equipment. In this paper, the mixing performance of one novel intermeshing counter-rotating twin-screw kneader with different tip angles of the male rotor is simulated using the mesh superimposition technique (MST). Statistical analysis is carried out for the flow field using particle tracking technique, and distributive mixing performance is evaluated using the residence time distribution and segregation scale, while the dispersive mixing performance is estimated using the parameters such as shear rate, stretching rate and mixing index. The results show that the best distributive mixing performance is achieved when the tip angle is 0o, while the optimal dispersive mixing performance is obtained when the tip angle is 20o. The results in this paper provide a data basis for the selection of parameters and optimization of the performance for the screw rotors.

A Study on the mechanism of Dispersive Mixing in Blends of PC and SAN (PC/SAN 블렌드의 분산혼련 작용기구에 관한 연구)

  • 류승훈
    • The Korean Journal of Rheology
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    • v.10 no.3
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    • pp.152-159
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    • 1998
  • 폴리카보네이트와 스티렌-아크릴로니트릴 공중합체의 블렌드를 이축 압출기에서 용 융혼련할 경우의 분산혼련 작용기구를 연구하였다. 분산상 형성에 관계되는 지배적인 과정 은 sheet, lace 및 ligament 생성에 이어 Rayleigh 형태의 불안정성에 기인한 구형의 분산상 (droplet) 형성으로 확인되었다. 분산상과 연속상의 점도비와 분산상의 크기에 대한 상관관 계의 조사에서는 주어진 점도비의 범위에서 점도비 약 70인 경우를 제외하고는 거의 무관한 관계를 나타내었으며 이는 이축 압출기의 강력한 혼련요소인 kneading 부위에서 주어지는 연신 흐름장에 의한 영향을 반영한 것으로 해석되었다. 분산상의 최종크기는 오히려 분산상 들간의 coales-cence 정도에 크게 영향을 받았으며 연속상의 점도가 상대적으로 낮은 경우 에 동일한 분산상에 대한 coalescence 정도가 심화되어 분산상의 크기가 증가되었다.

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Numerical analysis of internal flow and mixing performance in polymer extruder I: single screw element

  • Kim, Nak-Soo;Kim, Hong-Bum;Lee, Jae-Wook
    • Korea-Australia Rheology Journal
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    • v.18 no.3
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    • pp.143-151
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    • 2006
  • We analyzed the non-Newtonian and non-isothermal flow in a single screw extruder system and investigated the mixing performance with respect to the screw speed and the screw pitch. The viscosity of polymer melt was described with Carreau-Yasuda model. The mixing performance was computed numerically by tracking the motions of particles in the screw element system. The extent of mixing was characterized in terms of the deformation rate, the residence time distribution, and the strain. The results revealed that the high screw speed reduces the residence time but increases the deformation rate while the small screw pitch increases the residence time. It is concluded that the high screw speed increases the dispersive mixing performance and the small screw pitch increases the distributive mixing performance.

Numerical analysis of internal flow and mixing performance in polymer extruder II: twin screw element

  • Kim, Nak-Soo;Kim, Hong-Bum;Lee, Jae-Wook
    • Korea-Australia Rheology Journal
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    • v.18 no.3
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    • pp.153-160
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    • 2006
  • We analyzed the non-Newtonian and non-isothermal flow with Carreau-Yasuda viscosity model in co-rotating and counter-rotating twin screw extruder systems. The mixing performances with respect to the screw speed, the screw pitch, and the rotating direction have been investigated. The dynamics of mixing was studied numerically by tracking the motions of particles. The extent of mixing was characterized in terms of the deformation rate, the residence time distribution, and the average strain. The results showed that the high screw speed decreases the residence time but increases the deformation rate. Small screw pitch increases the residence time. It is concluded that the high screw speed increases the dispersive mixing performance, while the small screw pitch increases the distributive mixing performance. Co-rotating screw extruder has the better conveying performance and the distributive mixing performance than counter-rotating screw extruder with the same screw speed and pitch. Co-rotating screw extruder developed faster transport velocity and it is advantageous the flow characteristics to the mixing that transfers polymer melt from one barrel to the other barrel.

A Study on Concentration Detection Technology of Air Mixing Gas according to Temperature Variation for Refrigerator Foam System (온도변화에 따른 냉장고 발포시스템용 에어믹싱가스 농도검출기술에 관한 연구)

  • Koo, Yeong-Mok;Yang, Jun-Suk;Jo, Sang-Young;Kim, Min-Seong;Noh, Chun-Su
    • Journal of the Korean Society of Industry Convergence
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    • v.19 no.2
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    • pp.95-100
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    • 2016
  • This study proposes the temperature compensation algorithm using thermopile detector for non-dispersive infrared Nitrogen gas sensor. From the output voltage of thermistor that is attached onto the infrared detector, the ambient temperature was extracted. The effects of temperatures on the properties of sensor module characteristics of narrow bandpass filter, optical cavity and infrared lamp, and air mixing gas have been introduced in order to implement the temperature compensation algorithm.

Thermodynamic Properties of $NiFe_2O_4-NiFe_2O_4$ Spinel Solid Solution

  • 박봉훈;김동수
    • Bulletin of the Korean Chemical Society
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    • v.20 no.8
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    • pp.939-942
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    • 1999
  • The tie lines delineating ion-exchange equilibria between NiFe2O4-NiCr2O4 spinel solid solution and Fe2O3-Cr2O3 corundum solid solution were determined at 900, 1000, and 1200 ℃ by electron microprobe and energy dispersive X-ray analysis of oxide phases, using the flux growth technique. Activities of the spinel components were calculated from the tie lines, assuming Temkin's ideal mixing in the corundum solid solution. The spinel phase could be expressed by a regular solution with negative deviations from ideality. The Gibbs free energies of mixing for spinel solid solution were discussed in terms of the cation distribution model, based on site preference energies and assuming random mixing on both tetrahedral and octahedral sites.

A Study on Bingham Characteristics of Particle Dispersive Electro-Rheological Fluid (입자분산계 ER유체의 빙햄특성 고찰)

  • 장성철;이선의;김태형;박종근;염만오
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.178-183
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    • 2000
  • Electrorheological(ER) effect on the dispersive system of polarizable fine powder/dielectric oil has been investigated. The electrical and rheological properties of zeolite and starch based ER fluid were reported. The ER fluids were constructed by mixing zeolite and starch power with two different dielectric oils. Yield stress of the fluids were measured on the couette cell type rheometer as a function of electric fields, particle concetrations, and temperatures. The electric field is applied by high voltage DC power supply. The outer cup is connected to positive electrode(+) and the bob becomes ground(-). And the temperatures the viscosity(or shear stress) versus shear rates were measured. In this experiment shear rates were increased from 0 to $200s^{-1}$ in 2 minutes.

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Stabilized marine and desert sands with deep mixing of cement and sodium bentonite

  • Saberian, Mohammad;Moradi, Mojtaba;Vali, Ramin;Li, Jie
    • Geomechanics and Engineering
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    • v.14 no.6
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    • pp.553-562
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    • 2018
  • Road construction is becoming increasingly important in marine and desert areas due to population growth and economic development. However, the load carrying capacity of pavement is of gear concern to design and geotechnical engineers because of the poor engineering properties of the soils in these areas. Therefore, stabilization of the soils is regarded as an important issue. Besides, due to the fuels combustion and carbonate decomposition, cement industry generates around 5% of global $CO_2$ emission. Thus, using bentonite as a natural pozzolan in soil stabilization is more eco-friendly than using cement. The aim of this research is to experimentally study of the stabilized marine and desert sands using deep mixing method by ordinary Portland cement and sodium bentonite. Different partial percentages of cement along with different weight percentages of sodium bentonite were added to the sands. Unconfined compression test (UCS), Energy Dispersive X-ray (EDX), and Scanning Electron Microscope (SEM) were conducted on the specimens. Moreover, a mathematical model was developed for predicting the strength of the treated soils.

Anomalous Variations in Atmospheric Carbon Monoxide Associated with the Tsunami

  • Retnamayi, Anjali;Ganapathy, Mohan Kumar;Santha, Sreekanth Thulaseedharan
    • Asian Journal of Atmospheric Environment
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    • v.5 no.1
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    • pp.47-55
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    • 2011
  • Variations in ambient atmospheric carbon monoxide(CO) observed at an inland mining site in the Indo-Gangetic plains, Jaduguda ($22^{\circ}38'N$, $86^{\circ}21'E$, 122m MSL, ~75 km away from the coast of the Bay of Bengal) during the Tsunami of 26 December 2004 were monitored. CO mixing ratio over this site was measured using a non-dispersive infrared analyzer (Monitor Europe Model 9830 B). Back trajectory analysis data obtained using NOAA Hybrid Single Particle Lagrangian Integrated Trajectory (HYSPLIT) Model was also used for this study. Variations in CO mixing ratio at a coastal site, Thiruvananthapuram ($8^{\circ}29'N$, $76^{\circ}57'E$, located ~2 km from the Arabian Sea coast) have also been investigated using CO data retrieved from the Measurement Of Pollution In The Troposphere (MOPITT) instrument. Ground-based measurements indicated abnormal variations in CO mixing ratio at Jaduguda from 25 December 2004 evening (previous day of the Tsunami). MOPITT CO data showed an enhancement in CO mixing ratio over Thiruvananthapuram on the Tsunami day. Back trajectory analyses over Thiruvananthapuram and Jaduguda for a period of 10 days from $21^{st}$ to $30^{th}$ December 2004 depicted that there were unusual vertical movements of air from high altitudes from 25 December 2004 evening. CO as well as the back trajectory analyses data showed that the variations in the wind regimes and consequently wind driven transport are the most probable reasons for the enhancement in CO observed at Jaduguda and Thiruvananthapuram during the Tsunami.