• Title/Summary/Keyword: Direct cooling

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A Study on Direct Cooling and Washing Machine for Energy Saving-Type Dyeing Machine (에너지 절감형 염색기용 직접냉각수세장치에 대한 연구)

  • Han, Seung-Chul;Kim, Jin-Ho;Kim, Je-Hoon;Lee, Sung-Kyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.2
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    • pp.485-491
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    • 2012
  • Due to increase in production of the domestic textile industry, energy consumption in textile industry is still growing. Traditional dyeing machine has high temperature and pressure. Accordingly, it uses an indirect cooling system that utilize a heat exchanger to cool after the dyeing. However, this indirect cooling system consumes a great deal of water, takes prolonged periods of time to process and, most importantly, because of the condensing of the dye at the cooling stage requires further energy in reduction cleaning and washing process. Therefore, in this paper, we propose a direct cooling washing machine that replaces the traditional indirect cooling system to provide coolant into the dyeing machine. The newly proposed direct cooling washing machine will still use parts of the traditional dying but will be able to skip the cooling as well as the reduction cleaning and washing process, resulting in less processing time and lower energy consumption. Also, we made a prototype. The prototype was applied to dyeing machine to test the direct cooling washing machine's ability and dyeing property. Additionally, we compared indirect cooling washing machine with direct cooling washing machine about ability, material and energy saving assessment.

Cycle Simulation of a Desiccant Cooling System with a Regenerative Evaporative Cooler (재생형 증발식 냉각기를 이용한 제습 냉방시스템의 성능해석)

  • 이재완;이대영;강병하
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.6
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    • pp.566-573
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    • 2004
  • Comparison of the cooling performance is provided between the desiccant cool-ing systems incorporating a direct evaporative cooler and a regenerative evaporative cooler, respectively. Cycle simulation is conducted, and the cooling capacity and COP are evaluated at various temperature and humidity conditions. The COP of the system with a regenerative evaporative cooler and the regeneration temperature of 6$0^{\circ}C$ is evaluated 0.65 at the outdoor air condition of 35$^{\circ}C$ and 40% RH. This value is found about 3.4 times larger than that of the system with a direct evaporative cooler. Furthermore, incorporating a regenerative evaporative cooler eliminates the need for deep dehumidification in a desiccant dehumidifier that is necessary to achieve low air temperature in the system with a direct evaporative cooler. Subsequently, the regenerative evaporative cooler enables the use of low temperature heat source to regenerate the dehumidifier permitting the desiccant cooling system more beneficial compared with other thermal driven air conditioners.

A Finite Element Heat Transfer Analysis with Coupling of Roll and Molten Metal in Direct Rolling Process (직접압연공정에 있어서 롤과 용탕을 연계한 유한요소 열전도해석)

  • 김영도;강충길
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.4
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    • pp.946-957
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    • 1994
  • In the steel industries, direct rolling process for production of strip from molten metal has been investigated to simplify processes, to minimize energy consumption, and to improve quality of the strip. In this study, two kinds of practicable scale cooling rollers are proposed. And heat transfer analysis of pool region and cooling roller considering flow of molten metal and roll rotation respectively using the finite element method are performed to obtain the proper initial condition and to observe cooling characteristics of cooling roller. From the results, variations of solidification final points and temperature distribution in roller are observed quantitatively according to roll rotation.

Inner Evaporative Cooling Wind Power Generator with Non-overlapping Concentrated Windings

  • Li, Wang;Wang, Haifeng
    • Journal of international Conference on Electrical Machines and Systems
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    • v.3 no.1
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    • pp.15-19
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    • 2014
  • As the space of the wind power generator stator end is limited, it is difficult for us to place the inner evaporative cooling system in it. We use the non-overlapping concentrated windings scheme to solve the placing and cooling problem. The characteristic of a 5MW direct-driven permanent magnet generator with non-overlapping concentrated windings were analyzed under no-load, rating-load and short-circuit by (Finite Element Method) FEM for verification of design. We studied the connection methods of the stator windings and designed the end connection member. The heat dissipation of the stator end was simulated by FEM, the result showed that the end cooling could satisfy the wind generator operation needs. These results show that the direct-driven permanent magnet wind power generators with non-overlapping concentrated windings and inner evaporative cooling system can solve the cooling problem of wind power generator, and obtain good performance at the same time.

Microstructure and Mechanical Properties of Hot-Stamped 3.2t Boron Steels according to Water Flow Rate in Direct Water Quenching Process (3.2t 보론강 판재 직수냉각 핫스탬핑시 냉각수 유량에 따른 미세조직 및 기계적 특성)

  • Park, Hyeon Tae;Kwon, Eui Pyo;Im, Ik Tae
    • Korean Journal of Materials Research
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    • v.30 no.12
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    • pp.693-700
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    • 2020
  • Direct water quenching technique can be used in hot stamping process to obtain higher cooling rate compared to that of the normal die cooling method. In the direct water quenching process, setting proper water flow rate in consideration of material thickness and the size of the area directly cooled in the component is important to ensure uniform microstructure and mechanical properties. In this study, to derive proper water flow rate conditions that can achieve uniform microstructure and mechanical properties, microstructure and hardness distribution in various water flow rate conditions are measured for 3.2 mm thick boron steel sheet. Hardness distribution is uniform under the flow condition of 1.5 L/min or higher. However, due to the lower cooling rate in that area, the lower flow conditions result in a drastic decrease in hardness in some areas in the hot-stamped part, resulting in low martensite fraction. From these results, it is found that the selection of proper water flow rate is an important factor in hot stamping with direct water quenching process to ensure uniform mechanical properties.

A Study on Passive Cooling Strategies for Buildings in Hot Humid Region of Nepal

  • Manandhar, Rashmi;Yoon, Jongho
    • KIEAE Journal
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    • v.15 no.1
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    • pp.53-60
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    • 2015
  • Increase in energy consumption in building is a big concern world over. In Nepal, energy crisis is a big issue but energy demand in buildings is barely even thought about. In the southern part of Nepal, where the weather is mostly hot during the year, cooling in buildings is very important. This is an initial study regarding building design strategies which focuses on cooling energy consumption in the building. It can be seen from the study that simple passive strategies can be applied in building design which can support in decreasing cooling load. Different passive cooling strategies like orientation, building size, thermal mass, window design and two direct cooling strategies have been investigated in this study. Direct cooling strategies like shading and natural cooling helps in passive cooling. Different desing strategies have different impact on the cooling energy requirement and the study shows that thermo physical property of building materials has the maximum effect on the energy consumption of the building. Each design strategy creates and average of 20% decrease in energy consumption, whereas the thermal conductivity can have as much as 10 times more effect on the energy consumption than other design strategies.

Development of the Wearable Personal Cooling System (착용형 개인 냉방시스템 개발)

  • Jang, Jun-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.7
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    • pp.2872-2877
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    • 2012
  • This paper discusses the development of the wearable personal cooling system for reducing thermal stress in hot environment. The personal cooling system is operated with the compact refrigeration system by compressing refrigerant. The compact refrigeration system is applied with the miniaturization and weight reduction for portable and wearable cooling system. The body heat is reduced by heat conduction with evaporator in direct cooling type. The cooling capacity of the wearable personal cooling system is approximately 100W and, the system could maintain the inside temperature of approximately 12-$13^{\circ}C$ lower than the ambient temperature. The weight of the wearable cooling system is about 3kg including vest, case, battery and all parts.

Analysis on the practicality and manufacture by DMLS and NC Multiple machines (DMLS와 NC복합가공기의 실용성 검토)

  • Moon, Dae-Young
    • Design & Manufacturing
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    • v.9 no.3
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    • pp.34-40
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    • 2015
  • In the study, Three-dimensional drawing parts for conformal cooling circuit cavity & core and their 3D Metal parts using DMLS(Direct MetalLaser Sintering) and NC integrated machining center were showned. For conformal cooling circuit cavity and core parts, I discussed its practicality to DMLS multiple machinins process introducing general manufacturing process and comparing with them.

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Enhancement of the Critical Heat Flux by Using Heat Spreader

  • Yoon, Young-Sik;Hyup Yang;Kwak, Ho-Young
    • Journal of Mechanical Science and Technology
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    • v.17 no.7
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    • pp.1063-1072
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    • 2003
  • Direct immersion cooling has been considered as one of the promising methods to cool high power density chips. A fluorocarbon liquid such as FC-72, which is chemically and electrically compatible with microelectronic components, is known to be a proper coolant for direct immersion cooling. However, boiling in this dielectric fluid is characterized by its small value of the critical heat flux. In this experimental study, we tried to enhance the critical heat flux by increasing the nucleate boiling area in the heat spreader (Conductive Immersion Cooling Module). Heat nux of 2 MW/㎡ was successfully removed at the heat source temperature below 78$^{\circ}C$ in FC-72. Some modified boiling curves at high heat flux were obtained from these modules. Also, the concept of conduction path length is very important in enhancing the critical heat flux by increasing the heat spreader surface area where nucleate boiling occurs.

Cooling Performance of Air/Water Mist Jet Impinging for a Rapid Thermal Annealing System (급속 열처리 시스템을 위한 물/공기 액적류 충돌 제트의 냉각 특성에 관한 연구)

  • Lee, Jun Kyoung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.5
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    • pp.68-74
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    • 2015
  • In the present work, a series of numerical calculations have been conducted on the cooling of a hot surface using an air/water mist jet. In some cooling processes, such as in the glass-tempering process, direct contact between the cold water drops and the hot surface should be avoided, because this may cause surface cracks due to the sharp temperature gradients. Thus, the main focus of this study is finding the appropriate operating conditions for maximum cooling without direct contact between the drops and the surface. A series of numerical experiments have been performed, and, at the same time, those results were compared with those of the previous experiments for verification purposes. The effects of droplet impinging velocity, hot plate temperature, and liquid loading ratio for mono-dispersed drops of various sizes were studied in detail.