• Title/Summary/Keyword: Dip Coating

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Effects of Al and Mg on the Microstructure and Hardness of the Coating Layer of Hot-dip Galvanized Steel Sheet (알루미늄과 마그네슘 첨가가 용융아연 도금강판 도금층의 미세조직과 경도에 미치는 영향)

  • Yoonje Sung;Donggyu Kim;Jungi Seo;Kyunghyun Han;Beomki Hong;Kangmin Kim;Seounguk Heo;Seonghyun Park;Jae-Taek Im;Seung Bae Son;Seok-Jae Lee;Jae-Gil Jung
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.4
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    • pp.198-205
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    • 2023
  • We investigated the effects of Al and Mg on the microstructure and hardness of the coating layer of galvanized steel sheets, by thermodynamic calculations, X-ray diffraction, scanning electron microscopy, and Vickers hardness tests of Zn-0.2Al, Zn-6Al-2Mg, and Zn-10Al-5Mg coating layers. Regardless of the alloy composition of the galvanizing bath, a Fe-Al layer was observed between the coating layer and steel sheet. The Zn-0.2Al coating layer consists of major h.c.p. Zn phase and minor f.c.c. Al phase. The fraction of f.c.c. Al phase (containing a significant amount of Zn) of the coating layer increases with increasing the chemical composition of Al of the galvanizing bath. The h.c.p. MgZn2 phase was formed in the Al/Mg-containing Zn-6Al-2Mg and Zn-10Al-5Mg coating layers, forming Zn-Al-MgZn2 eutectic microstructure. The primary MgZn2 phase was additionally formed in the Zn-10Al-5Mg coating layers containing high concentrations of Al and Mg. The Vickers hardness values of Zn-0.2Al, Zn-6Al-2Mg, and Zn-10Al-5Mg coating layers were 59.1 ± 1.2 HV, 161.2 ± 5.7 HV, and 215.5 ± 40.3 HV, respectively. The addition of Al and Mg increased the hardness of the coating layer by increasing the fraction of the Al phase (containing Zn) and MgZn2 intermetallic compound, which were harder than the Zn phase.

Investigation of shinning Spot Defect on Hot-Dip Galvanized Steel Sheets

  • Liu, Yonggang;Cui, Lei
    • Corrosion Science and Technology
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    • v.13 no.4
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    • pp.125-129
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    • 2014
  • Shinning spot defects on galvanized steel sheets were studied by optical microscope, scanning electron microscope(SEM), Energy Dispersive Spectrometer (EDS) and Laser-Induced Breakdown Spectroscopy Original Position Statistic Distribution Analysis (LIBSOPA) in this study. The research shows that the coating thickness of shinning spot defects which caused by the substrate defect is much lower than normal area, and when skin passed, the shinning spot defect area can not touch with skin pass roll which result in the surface of shinning spot is flat while normal area is rough. The different coating morphologies have different effects on the reflection of light, which cause the shinning spot defects more brighter than normal area.

Facile and effective antibacterial coatings on various oxide substrates

  • Kim, Dae Wook;Moon, Jeong-Mi;Park, Soyoung;Choi, Joon Sig;Cho, Woo Kyung
    • Journal of Industrial and Engineering Chemistry
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    • v.68
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    • pp.42-47
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    • 2018
  • This work reports a facile and effective antibacterial coating for oxide substrates. As a coating material, a random copolymer, abbreviated as poly(TMSMA-r-PEGMA), was synthesized by radical polymerization of 3-(trimethoxysilyl)propyl methacrylate (TMSMA) and poly(ethylene glycol) methyl ether methacrylate (PEGMA). Polymeric self-assembled monolayers of poly(TMSMA-r-PEGMA) were formed on various inorganic oxide substrates, including silicon oxide, titanium dioxide, aluminum oxide, and glass, via the simple dip-coating process. The polymer-coated substrates were characterized by ellipsometry, contact angle measurements, and X-ray photoelectron spectroscopy. The bacterial adhesion on the polymer-coated substrates was completely suppressed compared to that on the uncoated substrates.

Superhydrophilic Coating on Platinum Substrate by Sulfonic Self-Assembled Monolayer (술폰산기 자가 조립 단분자막 형성을 이용한 백금 기재 표면의 초친수성 코팅)

  • Lee, Haesung;Lee, Haeshin
    • Journal of Adhesion and Interface
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    • v.16 no.4
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    • pp.152-155
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    • 2015
  • Platinum (Pt) is an easily moldable, anti-corrosive and also good catalyst in a variety of chemical reactions. Platinum can be used in many fields, however, however, the low wettability of platinum substrate in many platinum-based devices has been made a problem when they contact with liquid state environment. In this study, we report a simple and effective self-assembled monolayer coating method which provides tremendously increased wettability on platinum substrate device by using Sodium 3-mercapto-1-propanesulfonic acid solution. After surface modifications, water contact angle of the surfaces displayed less than $10^{\circ}$, representing that surfaces are successfully coated to be super-hydrophilic surface by simple dip coating method.