• Title/Summary/Keyword: Dimensional accuracy

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Solution of the two-dimensional scalar wave equation by the time-domain boundary element method: Lagrange truncation strategy in time integration

  • Carrer, J.A.M.;Mansur, W.J.
    • Structural Engineering and Mechanics
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    • v.23 no.3
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    • pp.263-278
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    • 2006
  • This work presents a time-truncation scheme, based on the Lagrange interpolation polynomial, for the solution of the two-dimensional scalar wave problem by the time-domain boundary element method. The aim is to reduce the number of stored matrices, due to the convolution integral performed from the initial time to the current time, and to keep a compromise between computational economy and efficiency and the numerical accuracy. In order to verify the accuracy of the proposed formulation, three examples are presented and discussed at the end of the article.

Multi Stage Simulations for Autobody Member Part (자동차 멤버 부품의 다공정 성형해석)

  • Park C.D.;Kim B.M.;Chung W.J.
    • Transactions of Materials Processing
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    • v.15 no.4 s.85
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    • pp.281-288
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    • 2006
  • Most of automobile member parts experience severe springback problems because of their complicated shape and high yielding strength. Now it becomes imperative to develop an effective method to resolve these problems. However, there remain several obstacles to get accurate estimation of dimensional shape. Especially the effective algorithms to simulate sheet metal forming processes including drawing, trimming, flanging and springback is demanded for the multi stage simulation of automobile member parts. In this study, for the purpose of accurate springback calculation, a simulation program which is robust in springback analysis is developed. Favorable enhancement in computation time for springback analysis by using latest equation solving technique and robust solution convergence by continuation method are achieved with the program. In analysis, the multi processes of rear side member are simulated to verify the system. For the evaluation of springback accuracy practically, all conditions including boundary conditions for springback analysis and inspection conditions for dimensional accuracy are applied. The springback results of simulations show good agreement with the experiments.

Effect of TiN-Coating on a Punch on Surface Quality of a Cold Forging Automotive Bearing Shaft (냉간 단조용 펀치의 TiN 코팅처리에 따른 자동차 베어링축의 표면 영향에 관한 연구)

  • Kim H.J.;Lee S.W.;Kang S.M.;Joun B.Y.;Joun M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.143-147
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    • 2004
  • In this paper, effect of TiN-coating on product quality such as dimensional accuracy and surface roughness is experimentally investigated. A punch of SKD11 material in cold forging of an automotive bearing shaft and its related process found in a cold forging company ate selected as the test example. The effect of TiN-coating is revealed in a quantitative manner. It is to be noted that TiN-coating is effective in controlling the dimensional accuracy and surface roughness as well as in increasing tool lift.

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Feature reduction for classifying high dimensional data sets using support vector machine (고차원 데이터의 분류를 위한 서포트 벡터 머신을 이용한 피처 감소 기법)

  • Ko, Seok-Ha;Lee, Hyun-Ju
    • Proceedings of the IEEK Conference
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    • 2008.06a
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    • pp.877-878
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    • 2008
  • We suggest a feature reduction method to classify mouse function data sets, which integrate several biological data sets represented as high dimensional vectors. To increase classification accuracy and decrease computational overhead, it is important to reduce the dimension of features. To do this, we employed Hybrid Huberized Support Vector Machine with kernels used for a kernel logistic regression method. When compared to support vector machine, this a pproach shows the better accuracy with useful features for each mouse function.

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Development of 3-dimensional measuring robot cell (3차원 측정 로보트 셀 개발)

  • Park, Kang;Cho, Koung-Rae;Shin, Hyun-Oh;Kim, Mun-Sang
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.1139-1143
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    • 1991
  • Using industrial robots and sensors, we developed an inline car body inspection system which proposes high flexibility and sufficient accuracy. Car Body Inspection(CBI) cell consists of two industrial robots, two corresponding carriages, camera vision system, a process computer with multi-tasking ability and several LDS's. As industrial robots guarantee sufficient repeatabilities, the CBI cell adopts the concept of relative measurement instead of that of absolute measurement. By comparing the actual measured data with reference data, the dimensional errors of the corresponding points can be calculated. The length of the robot arms changes according to ambient temperature and it affects the measuring accuracy. To compensate this error, a robot arm calibration process was realized. By measuring a reference jig, the differential changes of the robot arms due to temperature fluctuation can be calculated and compensated.

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Prediction and analysis of the machined surface accuracy in end milling (엔드 밀링의 가공 표면 정밀도 예측과 해석)

  • 고정훈;윤원수;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.1018-1022
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    • 2000
  • Enhancement of the accuracy of products and productivity are essential to survive in a global industrial competition. This trend requires tighter dimensional tolerance specifications. To actively cope with the rapid change of the workpiece material and cutter geometry, a general method that can predict and analyze the machined surface is needed. Surface generation model for the prediction of the topography of machined surfaces is developed based on cutting force model considering cutter deflection and runout. This paper presents the method that constructs the three-dimensional machined surface error following the movement of a cutter, irrespective of the variations of cutting conditions. In addition, the effects of the cutting forces and the kink shape on the machined surface are extensively investigated.

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A research on Postprocess Finishing Method of The Rapid Prototyping Parts (쾌적조형 부품의 후처리 방안에 관한 연구)

  • 양화준;김성준;장태식;이일엽;이석희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.83-86
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    • 1997
  • Even as many methods and technologies have been introduced on data generation, parts orientation and layer slicing to acquire the rapid prototyping(RP) parts that have useful surface to satisfy customers' needs such as stylingldesign verification directionlindirect tooling directly from the RP machine, these trials continue to suffer from the surface roughness due to the build characteristics of RP technology. A new postprocess finishing method is suggested in this paper to overcome the surface roughness problem on the surface of the RP parts. To prevent deterioration of dimensional accuracy from the conventional grinding-only, and coating-grinding methods, 4-step surface finishing process is applied. To satisfy the various requirements from the RP oriented industrial f elds, effective procedure, coating material, grmd~ng tools and methods are employed.

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A Study in the PA12 Tube Spring-back (PA120 튜브의 스프링 백에 관한 연구)

  • 김대식;문찬용;김상우;최형태;정영득;김영수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.825-828
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    • 1997
  • The market share of plastic fuel tube in automobile part is now growing rapidly. Especially fuel tube makers have had their efforts to develop tube module not only with dimensional accuracy, spring back and cost competitiveness. In this study, we used steam bending process for heat relaxation on PA12 plastic fuel tube's 128 types experimental bending conditions. we present the results of this process system in term of dimensional accuracy, and spring back.

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Rapid Manufacturing of Microscale Thin-walled Structures using a Phase Change Work-holding Method

  • Shin Bo-Sung;Yang Dong-Yol
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.3
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    • pp.47-50
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    • 2006
  • High-speed machining is a very useful tool and one of the most effective rapid manufacturing processes. This study sought to produce various high-speed machining materials with excellent quality and dimensional accuracy. However, high-speed machining is not suitable for microscale thin-walled structures because the structure stiffness lacks the ability to resist the cutting force. This paper proposes a new method that is able to rapidly produce very thin-walled structures. This method consists of high-speed machining followed by filling. A strong work-holding force results from the solidification of the filling materials. Low-melting point metal alloys are used to minimize the thermal effects during phase changes and to hold the arbitrarily shaped thin-walled structures quickly during the high-speed machining. We demonstrate some applications, such as thin-walled cylinders and hemispherical shells, to verify the usefulness of this method and compare the analyzed dimensional accuracy of typical parts of the structures.

Numerical study on the two-dimensional stepped wall jet (단이 진 2차원 벽면분류에 대한 수치 해석)

  • 윤순현;엄윤섭;정명균
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.4
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    • pp.865-875
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    • 1988
  • A two-dimensional stepped wall jet was numerically investigated by applying three different models : One is the standard k-.epsilon. and the other is the modified k-.epsilon. model which takes account of the streamline curvature effect by modifying the Reynolds shear stress and a source term in the dissipation equation, and a third is curvature dependent third-order correlation model. In order to test the influences of the numerical result, both the upwind scheme and the skew-upwind scheme were sued for the computations. By comparing the numerical results with available experiments, it was found that the modified k-.epsilon. model gives best overall prediction accuracy only when the numerical diffusion is eliminated by using the skew-upwind scheme. The numerical scheme was found to have more pronounced effect on the accuracy of the turbulence computation than the turbulence models.