• Title/Summary/Keyword: Difficult-to-grind material

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Evaluation of Grinding Characteristics on the Hardened-Brittle and Difficult-to-Grind Materials (경취성 난연삭 재료의 연삭특성 평가)

  • Kwak, T. K.;Kwak, J. S.;Ha, M. K.;Koo, Y.;Ryoo, I. I.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1101-1104
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    • 2001
  • The special purposed materials, such as ceramics and stainless steel, are widely used in the various industrial area. They have properties of the higher strength of material, the wear-resistance, and the corrosion proof. But ceramics is a difficult-to-grind material which possesses the higher level of a strength and a brittleness. In this study, the theoretical investigation of a grinding force and of a surface roughness was conducted. The evaluations of grinding characteristics on the hardened-brittle and difficult-to-grind materials were experimentally carried out.

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A Study on the Bending and Compressive Strength of Mortar using Waste Calcium Material as a Filling Material (폐칼슘 재료를 채움재로 사용한 모르타르의 휨·압축강도에 관한 연구)

  • Kim, Han-Nah;Kim, Bong Joo;Jung, Ui In;Seo, Eun-Seok;Hong, Sang Hun;Shin, Dong Uk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.64-65
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    • 2020
  • Oyster shells are difficult to grind, while oyster shell powders have coarse and coarse grains, whereas egg shell powder, the same high calcium material, has small and soft particles and has opposing properties. In order to study the change in flexural and compressive strength by designing different mixing ratios using 50% of oyster shell powder and egg shell powder as a filling material. As a result of the experiment, there is almost no difference in the result.

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A study on the grinding machining of engineering ceramics with high efficiency using "In-process dressing" (연속 드레싱 공정을 도입한 엔지니어링 세라믹스의 고능률적 연삭 가공에 관한 연구)

  • 강재훈;이재경
    • Journal of the korean Society of Automotive Engineers
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    • v.15 no.2
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    • pp.130-143
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    • 1993
  • Engineering ceramics have some excellent properties as the material for the mechanical components. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. In this paper, experiments are carried out to obtain the effect of "In-process dressing" to grind the Engineering ceramics with high efficiency. To save running time for dressing process and obtain restraint effect of diamond grain wear, "In-process dressing" system using WA stick type honing stone is proposed. Representative Engineering ceramics, such as AI$_{2}$O$_{3}$, Si$_{3}$N$_{4}$, are ground with diamond wheel. Also bending strength test is carried out to check upward tendancy of mecahnical properties as the result of machining defact restraint through the grinding machining method using "In-process dressing" process. Some results obtained in this study provide useful information to attain the high efficiency grinding and the high mechanical properties of Engineering ceramics.rties of Engineering ceramics.

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A study on the surface grinding machining of Engineering ceramics using "In-process dressing" method (연속 드레싱 공정을 이용한 엔지니어링 세라믹스의 평면 연삭 가공에 관한 연구)

  • Kang, Jae-hoon;Heo, Seoung-jung;Kim, Won-il
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.2
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    • pp.178-189
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    • 1993
  • Engineering ceramics have some excellent properties as the material for the mechanical components. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. In this paper experiments are carried out to obtain the effect of "In-process dressing" to grind the Engineering ceramics with high efficiency. To save running time for dressing process and obtain restraint effect of diamond grain wear, "In-process dressing" system usint WA stick type honing stone is proposed. Representative High Strength Engineering ceramics A1$_{2}$O$_{3}$ and Si$_{3}$N$_{4}$are ground with diamond wheel. Also bending strengrh test is carried out to check upward tendancy of mecahnical properties as the result of machining defact restraint through the grinding maching method using "In-process dressing" process. Some results obtained in this study provide useful information to attain the high efficency grinding and the high mechanical properties of Engineering ceramics.rties of Engineering ceramics.

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A Study on the Mirror-like machining of MgO Single Crystal with Optimum In-process Electrolytic Dressing System (최적 전해드레싱을 적용한 단결정 산화마그네슘(MgO)의 경면가공에 관한 연구)

  • 김정두
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.76-81
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    • 1995
  • MgO single crystal is widely used as a the material of high temperature resistance, but is difficult to grind because of brittleness and crack generation. Therefore, superabrasive diamond wheel is required for mirror like grinding of this material. This study describes a newly proposed optimum in-process electrolytic dressing system for carrying out effective dressing of superbrasive diamond wheel. Using this system the grinding surface of MgO single crystal was improved, the grinding force was very l9ow and crack was removed. In conclusion, this system is good to obtain the efficient grinding and mirror-like grinding without crack of MgO single crystal.

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A study on machining of high strength ceramics for automobile engine parts (자동차 엔진 부품용 고강도 세라믹스의 기계 가공에 관한 연구)

  • 강재훈
    • Journal of the korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.60-75
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    • 1990
  • Advanced Ceramics have some excellent prosperities as the material for the mechanical component. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. In this study, various machining experiments are carried out to obtain the basic knowledge of grinding High Strength Ceramics with high efficiency and precision for the purpose of application to Automobile parts. Advanced Engineering Ceramics such as Si$_{3}$N$_{4}$, SiC, ZrO$_{2}$, $Al_{2}$O$_{3}$ are ground with diamond wheels using conventional grinding machine. Results obtained in this study provide some useful informations to attain the high efficiency grinding of Advanced Ceramics.

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Grinding Characteristic of Advanced Ceramics (파인세라믹의 연삭가공특성)

  • Jung, Yoon-Gyo;Kang, Jae-Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.2
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    • pp.105-112
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    • 1990
  • Advanced ceramics have some excellent properities as the material for the mechanical component. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. In this paper, some experiments are carried out to find the basic grinding characteristic of advanced ceramics. Representative advanced ceramics, such as AL/sub 2/ O/sub 3/, ZrO/sub 2/, SiC and Si/sub 3/N/sub 4/and ground with diamond wheels. Special attention is paid to comparison between the conventional and creep feed grinding. Results obtained in this study provide some useful informations to attain the high efficiency grinding of advanced ceramics.

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A Study on The Characteristics of Ultra Precision Lapping of Machinable Ceramic($Si_3N_4$) by Free & Fixed abrasive (자유지립 및 고정지립을 적용한 머신어블 세라믹($Si_3N_4$)의 초정밀 래핑 가공 특성에 관한 연구)

  • 장진용;이은상;조명우;조원승;이재형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.537-542
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    • 2004
  • Machinble Ceramics have some excellent properties as the material for the mechanical components. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. Lapping used diamond slurry and lapping by in-process electrolytic dressing is developed to solve this problem. On this paper, a comparative study of processing ability of lapping used diamond slurry and lapping by in-process electrolytic dressing.

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An Experimental Study on the Turning Machinability of Machinable Ceramics (Machinable Ceramics 의 가공 성능 평가를 위한 실험적 연구)

  • Gang, Jae-Hun;Lee, Jae-Gyeong
    • 한국기계연구소 소보
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    • s.20
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    • pp.79-87
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    • 1990
  • Advanced ceramics have some excellent properties as the material for the mechanical component. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. Thus it is required also by a strong boom of demands for development of Machinable ceramics with high machinability in the most of industries. In present research, experiments are carried out to compare the machinability of sample Machinable ceramics. A $\ell$N(Aluminum Nitride) with additives of BN(Boron Nitride), yttrium. CaO are turned with cut-off tool type tungsten carbide bite using conventional turning machine.

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Ultra-Precise Polishing of Mica Glass Ceramics Using MR Fluids and Nano Abrasives (MR fluid를 이용한 Mica Glass Ceramics의 초정밀 연마)

  • Beak, Si-Young;Song, Ki-Hyeok;Kim, Ki-Beom;Kim, Byung-Chan;Kang, Dong-Sung;Hong, Kwang-Pyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.85-90
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    • 2017
  • Mica-glass ceramics has features such as micro-sized crystals, high strength, chemical resistance, semitransparent optical properties, etc. Due to its superior material properties, mica glass ceramics have increasing applications in dental and medical components, insulation boards, chemical devices, etc. In many applications, especially for dental and medical components, ultra-precise polishing is required. However, it is known to be a very difficult-to-grind material because of its high hardness and brittle properties. Thus, in this study, a newly developed ultra-precise polishing method is applied to obtain nano-level surface roughness of the mica glass ceramics using magnetorheological (MR) fluids and nano abrasives. Nano-sized ceria particles were used for the polishing of the mica glass ceramics. A series of experiments were performed under various polishing conditions, and the results were analyzed. A very fine surface roughness of Ra=6.127 nm could be obtained.