• Journal of Advanced Marine Engineering and Technology
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• 제29권7호
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• pp.801-807
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• 2005

Any failure of intake and exhaust valves of marine diesel engine must be regarded as serious, and any steps which can be taken to prevent such failure are desirable. The purposes of this study is to investigate and to analyse the failure causes of intake and exhaust valves for marine diesel engine during sea trial after completion of overhauling. In this study, to analyse the failure causes, we have carried out on board inspection, fractography test and discussion based on the specimen and repairing report provided by the ship owner. From the results of above inspection, test and discussion, it has been considered reasonable to conclude that the causes of damaged valves of the ship are as follow ; 1) During operation, the stick or seizure of valve spindle occurred and hence the movement of exhaust valve spindle was to be resisted and subsequently the engine was to be operated under an unappropriated valve timing and the exhaust valve sustained the repeated loads exceeding the fatigue strength of valve material. 2) By the loads above described, the fatigue fracture was initiated at the structural noncontinuous part of exhaust valve spindle, and then the valve head was finally fractured and dropped in the cylinder. 3) The fractured exhaust valve head impacted the intake valve at various direction to be bent or damaged.

• 한국산업융합학회 논문집
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• 제26권3호
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• pp.411-419
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• 2023

In this paper, NIMONIC 86 material was tried to apply to exhaust valve for small-sized marine diesel engine. The both structural stability and thermal resistance in high temperature were needed to use the NIMONIC 86 material as exhaust valve for small-sized marine diesel eng ine. The purpose of this study is to investig ate the application of NIMONIC 86 material to exhaust valve of small-sized marine diesel engine by comparing, respectively, SUH 3 and STS 316 materials. As the results, NIMONIC 86 material has intermediate characteristics between SUH 3 and STS 316 materials in terms of the strength in condition of room temperature. Further NIMONIC 86 material was evaluated to have better characteristics than SUH 3 and STS 316 materials in terms of the thermal conductivity.

• 한국분무공학회지
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• 제23권1호
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• pp.1-8
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• 2018

In this study, the effects of variation in cam phasing and valve lift of exhaust valves by using Cam-in-Cam system on combustion and emission characteristics for diesel engine were investigated under GT-POWER simulation environment. This paper showed analytic result of combustion characteristics and diesel exhaust valve's control with GT-Power 1-D detail model. As a result, it was found that volumetric efficiency and IMEP were decreased as the exhaust valve opening and closing timing is advanced due to its internal EGR effects. Also, it was found that NOx emission were decreased as EVC timing was retarded. These show that the retarding the exhaust valve closing and opening while keeping the duration at constant can be effective for controlling AFR and mixing rate in diffusion combustion of diesel engine.

• 동력기계공학회지
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• 제7권4호
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• pp.19-24
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• 2003

Exhaust brake system for Diesel engines is composed of gate valve, pneumatic cylinder and exhaust brake valve with on-off solenoid. Exhaust brake valve which is core component of exhaust brake system should have characteristics such as high reliability and long life. In this paper. exhaust brake valve with on-off solenoid which is used for vehicle brake system was studied. For the performance evaluation of on-off solenoid, electromagnetic characteristics and dynamic characteristics are analyzed. As a basic study for the performance improvement of exhaust brake system, pneumatic circuit and pneumatic valve with on-off solenoid were suggested and the performance of the pneumatic valve was evaluated through tests.

• 동력기계공학회지
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• 제3권4호
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• pp.51-56
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• 1999

The ultrasonic method, which is well known as nondestructive test method, is widely used to evaluate the material damage due to degradation. However, this method is just used for measuring the crack size and the thickness loss of the tube. The purpose of this study is to investigate the applicability of the ultrasonic technique for the evaluation of marine diesel engine exhaust valve and to suggest the correlations between the ultrasonic characteristics and valve degradation. From the evaluation of the results obtained, the technique of using the ultrasonic property was founds to be a efficient method to evaluate the degree of marine diesel engine exhaust valve by nondestructive test.

• 한국해양공학회지
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• 제14권4호
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• pp.68-72
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• 2000

The ultrasonic method, which is well known as nondestructive test method, is widely used to evaluate the material damage due to degradation. However, this method is just used for measuring the crack size and the thickness loss of the tube. The purpose of this study is to investigate the application of the ultrasonic technique for the evaluation of marine diesel engine exhaust valve and to suggest the correlation between the ultrasonic characteristics and valve degradation. From the evaluation of the results obtained, the technique of using the ultrasonic property was founds to be a efficient method to degree of marine diesel engine exhaust valve by nondestructive test.

• 에너지공학
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• 제26권2호
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• pp.32-38
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• 2017

본 연구에서 사용되는 발전기용 커먼레일 디젤엔진은 흡 배기 밸브의 작동을 위해 기계적으로 구동되는 캠축을 이용하고 있으며, 차량 운전조건 알맞게 밸브의 개폐시기가 고정되어 있다. 그러나 발전기용 엔진은 회전속도가 일정하고 부분부하에서 운전된다. 따라서, 발전용 커먼레일 디젤엔진의 최적화 설계를 위해 밸브 타이밍의 변화에 따른 디젤연소와 배출가스의 특성을 고찰하여 연비 측면에서 계산하였다. 디젤엔진의 밸브 타이밍은 흡배기 유동을 변화시킴으로서 연소특성에 영향을 주었으며 발전기의 연비 개선이 가능하다고 판단되었다.

• Journal of Advanced Marine Engineering and Technology
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• 제23권3호
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• pp.398-404
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• 1999

The EGR is needed for one of various strategies to reduce NOx emission. But to get the proper EGR rate the intake and exhaust system become complicated. That is a reason why we consider using the built0in EGR system. The built-in EGR is a system which reduces Nox by controling the residual gas fraction in cylinder by changing valve timing and valve lift of intake and exhaust. In this paper characteristics of volumetric efficiency and residual gas fraction in cylinder were investigated for various engine speeds by changing valve timing and valve lift of intake and exhaust. In this paper characteristics of volumetric efficiency and residual gas fraction in cylinder were investigated for various engine speeds by changing valve timing and valve lift of intake and exhaust in the 4 stroke-cycle diesel engine. Volumetric efficiency and residual gas fraction were calculated by the method of characteristics. As the results the possibility of suing the built-in EGR system was confirmed.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집C
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• pp.627-632
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• 2001

Nimonic 80A superalloy with high-temperature strength and high corrosion-resistance is used in jet engine for aircraft, gas turbine for power plant and marine diesel engine, etc. To develop the manufacturing process of exhaust valve for large diesel engine using Nimonic 80A, various mechanical tests, such as hot compression, microstructure and hardness test have been performed. This results effectively used to set the reasonable forging conditions while hot forging of Nimonic 80A superalloy. Open die and closed die forging experiments are carried out from ESR ingot and finally get a good shaped exhaust valve product.

• 한국자동차공학회논문집
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• 제14권3호
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• pp.35-43
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• 2006

A four-stroke four-cylinder turbocharged diesel engine can be fitted with various types exhaust system. In this paper, the impacts of exhaust system design on scavenging performance and wave action characteristic during valve overlap are investigated by using one-dimensional gas dynamic code. This work shows that a huge reflected exhaust pressure waves which reaches the exhaust port during valve overlap period is crucial design factor which determines quality and quantity of the fresh charge. Hence pressure wave that reaches the exhaust port of the cylinder during the valve overlap sequence should be weakened for good scavenging performance. This paper describes advantages and disadvantages of the various exhaust systems applied to a turbocharged and intercooled 4-cylinder diesel engine system in terms of scavenging efficiency and engine performance. To verify the computational results, experimental comparison has also performed.