• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 춘계학술대회 논문집
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• pp.87-94
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• 2002

In order to manufacture a precision mold/die by machining, users need high speed ＆ precision mold/die machining center. So, for development of this machine, we intend to use linear motor that is instead of ball-screw, servo-motor and coupling, high-speed spindle of pressurized air journal bearing and composite materials. In this paper we research column moving type and table moving type. The former is mainly piling 3 axes on one moving body, the latter is consist of two independent carriages. Both types are available to high speed & precision machine, but we finally draw a conclusion column moving type due to an advantage of high-speed control of linear motor.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 추계학술대회 논문집
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• pp.429-435
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• 2002

In order to manufacture a precision mold/die by machining, users need high speed & precision mold/die machining center. So, for development of this machine, we intend to use linear motor that is instead of ball-screw, servo-motor and coupling, high-speed spindle of pressurized air journal bearing and composite materials. In this paper we research column moving type and table moving type. The former is mainly piling 3 axes on one moving body, the latter is consist of two independent carriages. Both types are available to high speed & precision machine, but we finally draw a conclusion column moving type due to an advantage of high-speed control of linear motor.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.636-639
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• 2003

It is difficult to machine below 10 micrometers by conventional machining methods, such as micro-EDM. However, ultra micro machining using focused ion beam(FIB) is able to machine to 50 nanometers. In addition, 3 dimensional structures can be made by a combination of FIB and CVD to the level of 10 nanometers. Die ＆ moulds techniques are better than one-to-one machining techniques in the mass production of ultra size structures, in regards to production costs. In this case, the machining precision of die ＆ moulds affects produced parts. Also, it is advantageous to machine die ＆ moulds to the 10 micrometer level by FIB technique rather than other techniques. In this paper, the grooving characteristics for die ＆ mould materials by FIB were carried out experimentally in order to compare the machining characteristics of FIB with conventional machining methods. The results showed that the machining parameters and the scanning path of FIB affects the precision. The machined width and depth of the groove varied depending on the required depth due to the redeposition of the sputtered ion material accumulating on both the bottom and the side of the wall.

• Elastomers and Composites
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• 제41권4호
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• pp.223-230
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• 2006

고무복합체는 높은 점탄성 성질을 보이는데 압출성형 시 이 점탄성 성질 때문에 압출물이 팽창하게 된다. 그리고 팽윤양은 공정 조건에 따라서 변한다. 점탄성 성질에서 탄성 부분은 압출물의 팽창에 있어서 중요한 역할을 한다. 본 논문은 모세관 다이에서 여러 가지 고무복합체에 따른 다이팽윤을 알아보기 위해 상용 CFD 프로그램인 Polyflow를 사용하여 해석을 수행하였다. 컴퓨터 모사에서는 비선형 미분 점탄성 모델인 Phan-Thien-Tanner(PTT) 모델을 사용하였고 온도를 고러하여 해석하였다. 해석을 통해서 레저버와 모세관 다이에서 압출물의 압력, 속도, 그리고 온도 분포 등을 예측하였다. 여러 가지 고무 복합체의 다이 팽윤양을 알아보기 위해서 유량과 모세관 다이의 지름을 변경하면서 연구하였다. 본 연구를 통해서 PPT 모델은 고무 복합체에 대한 점탄성 거동을 잘 표현하고 있음을 확인할 수 있었다.

• 한국CDE학회논문집
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• 제10권6호
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• pp.455-464
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• 2005

This paper discusses the methods of computing tool-paths for machining free-form surfaces on 3-axis CNC machines in die and mould making. In computational view this paper describes the characteristics and issues of the geometric information and the shape, which make computing tool-paths difficult. Important points that should be considered in devising a computing method are also discussed. A newly implemented method is explained and compared with an old method for a commercial CAM system. The implemented method is used in a commercial CAM system and the computing time for an example is presented.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2004년도 춘계학술대회 논문집
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• pp.15-20
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• 2004

Inclined surface milling in the mould and die industries is one of the most commonly needed cutting process. For the variety and complexity of cutting characteristics in various cutting condition, it is difficult to select a optimal tool path orientation. The comparative results through FFT analysis in this study provide a guideline for the selection tool path orientation.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1995년도 춘계학술대회논문집
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• pp.147-154
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• 1995

In this paper, a computer-aided design system for axisymmetric deep drawing process will be described. An approach to the system is based on the knowledge based system. The system has been written in AutoLISP with personal computer. The system is composed of four main modules, such as input , geometrical design, test & rectification and user modification . The system which aids designer provides powerful capabilities for the design of axisymmetric deep drawing process.

• Design & Manufacturing
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• 제9권2호
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• pp.10-15
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• 2015

The water has been the suitable for the cooling medium until now. But the water as cooling medium seem to have the limit for high speed injection. The steam plastic molding injection use the steam as the medium when raise the mold temperature. The weld line has been the major quality problems in a plastic injection parts to be difficult to be solved. These problems in injection-molded plastic parts are difficult to find the reason because these issues are usually in tradeoff realtions with each other. The purpose of this paper is to obtain the optimum injection moulding condition for improving the quality of plastic injection parts and to inquire the productivity improvement with the measured cycle time by steam plastic moluding injection. Based on these numerical results, the guidelines of mould design and injection processing condition were established. As a result, the improvement of quality and the reduction of cycle time was achieved.

• Elastomers and Composites
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• 제38권4호
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• pp.295-302
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• 2003

사출성형에서 성형품의 수축현상은 사출온도, 사출압력, 금형온도와 같은 성형공정에 따라 다르게 나타나며 게이트의 크기 등과 같은 금형설계에 따라서도 다르게 나타난다. 또한 수지의 결정화 유무에 따라 다르게 나타나고 있다. 본 연구에서는 여러가지 공정변수와 수지 특성에 따른 성형 수축률을 결정성수지인 poly(butylene terephthalate) (PBT)와 비결정성 수지인 polycarbonate (PC), poly(methyl methacrylate) (PMMA)를 사용하여 연구하였다. 결정성 수지가 비결정성 수지에 비해 약 3배 정도의 큰 수축률을 보였다. 사출 성형품의 성형 수축은 사출온도와 금형온도가 높을수록 그리고 사출압력이 작을수록 수축률은 커지는 경향을 보였다. 게이트의 크기가 커질수록 캐비티내의 압력전달이 원활하여 성형수축률은 작아 졌다. 또한 수지의 흐름방향과 흐름직각방향의 수축률 실험에서는 흐름방향의 수축이 더 작은 경향을 보였다. 게이트와의 거리에 따른 성형수축률은 게이트에서 가까운쪽의 수축이 먼쪽보다 더 큰 수축을 보였는데 이 현상은 잔류응력의 차이로 인하여 나타난 현상으로 해석된다.

• International Journal of Precision Engineering and Manufacturing
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• 제9권3호
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• pp.55-58
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• 2008

Hydroforming is a forming technology in which a steel tube is set in a die and formed to fit a specified shape by applying hydraulic pressure from inside the tube while also applying force in the tube axial direction (axial feed). In present study, the entire design process chain for an automotive cross-member was simulated and developed using hydroforming technology on high-strength steel. The part design stage required a feasibility study. The process was designed using computer-aided design techniques to confirm the actual hydroformability of the part in detail. The possibility of using hydroformable cross-member parts was examined using cross-sectional analyses, which were essential to ensure the formability of the tube material for each forming step, including pre-bending and hydroforming. The die design stage included all the components of a prototyping tool. Press interference was investigated in terms of geometry and thinning.