• Title/Summary/Keyword: Die Heat Softening

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Process Design for Improving Tool Life in Hot Forging Process (열간 단조 공정에서 금형 수명 향상을 위한 공정 설계)

  • 이현철;김병민;김광호
    • Transactions of Materials Processing
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    • v.12 no.1
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    • pp.18-25
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    • 2003
  • This paper explains the process design for improving tool life in the conventional hot forging process. The thermal load and the thermal softening are happened by contact between the hotter billet and the cooler tools in hot forging process. Tool life decreases considerably due to the softening of the surface layer of a tool was caused by a high thermal load and long contact time between the tools and the billet. Also, tool life is to a large extent limited by wear, heat crack and plastic deformation in hot forging process. Above all, the main factors which affect die accuracy and tool life we wear and the plastic deformation of a tool. The newly developed techniques for predicting tool life are applied to estimate the production quantity for a spindle component and these techniques can be applied to improve the tool life in hot forging process.

Tool life Evaluation of Hot Forging about Plastic Deformation and Wear (소성변형 및 마멸을 고려한 열간 단조 금형의 수명 평가)

  • 이현철;김동환;김병민
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.163-168
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    • 2002
  • Hot forging is widely used in the manufacturing of industry machine component. The mechanical, thermal load and thermal softening which are happened by the high temperature in hot forging process. Tool life decreases considerably due to the softening of the surface layer of a tool caused by a high thermal load and long contact time between the tool and billet. Also, tool life is to a large extent limited by wear, heat crack and plastic deformation in hot forging process. These are one of the main factors affecting die accuracy and tool life. That is because hot forging process has many factors influencing tool life, and there was not accurate in-process data. In this research, life prediction of hot forging tool by wear and plastic deformation analysis considering tempering parameter has been carried out for automobile component. The new developed technique in this study for predicting tool life can give more feasible means to improve the tool life in hot forging process.

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Evaluation of Laser Welding Characteristics of 1.5GPa Grade Ultra High Strength Steel for Automotive Application (1.5GPa급 자동차용 고강도강의 레이저 용접부 특성평가)

  • Kim, Yong;Park, Ki-Young;Lee, Kyoung-Don;Jeong, Jun-Kou;Kim, Dong-Wha
    • Laser Solutions
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    • v.13 no.4
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    • pp.1-6
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    • 2010
  • Recently the use of ultra high strength steels (UHSS) in structural and safety component is rapidly increasing in the automotive industry. For example, 1.5GPa grade hot stamping with die-quenching of boron steel 22MnB5 could apply crash-resistant parts such as bumpers and pillars. The development of laser welding process of hot stamping steels, fundamental bead-on-plate welding and lap joint welding test were carried out using 3kW Nd:YAG laser. Local hardening & HAZ softening occurred in hot stamping steel as a result of metallurgical change caused by the welding heat input in the Nd:YAG laser welding process. The size of soft zones in the hot stamping steel was related to the welding heat input, being smaller at high speeds which generated a smaller heat input. Also in the case of lap joint design structure, same welded characteristics were shown. The HAZ softening degree was controlled to ensure the joint strength.

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Combustive Properties of Ethylene-Propylene Die Monomer/Polypropylene/Clay Nanocomposites (에틸렌-프로필렌 디엔 단량체/폴리프로필렌/클레이 나노복합체의 연소성)

  • Chung, Yeong-Jin
    • Fire Science and Engineering
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    • v.25 no.6
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    • pp.190-195
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    • 2011
  • Effects of ethylene-propylene diene monomer (EPDM)/polypropylene (PP), zinc oxide, stearic acid, and clay on the combustive properties based on EPDM/PP were investigated. The EPDM/PP/clay nanocomposites was compounded to prepare specimen for combustive analysis by cone calorimeter (ISO 5660-1). It was found that the combustive properties in the nanocomposites decreased due to the fire resistance compared with unfilld EDPM/PP. The nanocomposites showed the lower peak heat release rate (PHRR) than that of virgin EPDM/PP, while stearic acid for softening ruber increased the mean heat release rate (MHRR) by itself, combustible.

Descriptive study on the procedure of dental prostheses at the dental laboratory in Seoul (치과기공소의 보철 기공물 제작 과정에 사용되는 재료 및 방법에 관한 실태조사 연구)

  • Hwang, Kyung-Sook
    • Journal of Technologic Dentistry
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    • v.16 no.1
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    • pp.57-77
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    • 1994
  • The purpose of this study is to investigate the extent to which dental laboratories use proper materials, procedures, devices, and equipments to fabricate crown & bridge, PFM(Porcelain Fused to Metal) crown & bridge, partial denture, complete denture, and other prosteses. 100 laboratories in Seoul were selected for this investigation. Questionnaires were constructed focusing on five topocs:crown & bridge, PFM crown & bridge, partial denture, complete denture, and other prostheses. The results from this survey were as follows : 1. Most dental laboratories used old, inexpensive, and familiar materials rather than newly developed ones. 2. Most of the dental technicians did not stick to the standard procedures of handling materials, but to their own experiences. 3. Newly developed equipments to fabricate dental prostheses were possessed by nearly 30% dental laboratories. 4. About 80% of dental laboratories were using the procedures they had learned in the school : die trimming for accurate crown margin and softening heat treatment after RPD gold casting. But less than 30% of laboratories were shown to follow the boxing procedure to produce master cast and laboratory remounting in the process of complete denture. The findings show that dental laboratory procedures to fabricate dental prostheses are incomplete and inaccurate in some instances. So, further studies are neededs to clarify the causes of some inaccurate procedures, the better and more equipments should be supplied to produce the more accurate dental posthesis, and more efforts at enancing the appropriate use of dental materials and procedures should be made.

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