• Title/Summary/Keyword: Die & Mold Industry

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Development of Web-Based Platform System for Sharing Manufacturing Technologies on Housing Parts of Mobile Products (휴대폰 외장부품 제조기술 공유를 위한 웹기반 플랫폼 개발)

  • Jung, Tae Sung;Yoon, Gil Sang;Heo, Young Moo;Lee, Hyo Soo;Kang, Moon Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.1
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    • pp.113-119
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    • 2013
  • Despite rapid changes in the structure of industry, manufacturing remains a key industry for economic progress, promotion of trade, increased employment, and the creation of new industries. Production technologies are essential for strengthening the competitiveness of small- and medium-sized manufacturing industries. However, it is very difficult to standardize and systematically propagate production technology from an experienced worker to an inexperienced worker because these technologies are generally improved by the skilled people in a workshop. In this study, we introduce a Web-based platform system consisting of a knowledge authoring tool, technology database, semantic database, and Web portal service for sharing production technologies for the exterior housing parts of mobile products. By investigating various cellular phone designs, reference form factors for three types of mobile phone housings were designed based on the standard features. In addition, several manufacturing technologies and considerable information such as reference mold designs and molding conditions optimized using CAE and recent R&D outputs are stored in this system.

A study on micro-deburring of thin magnesium plate for application of electronic products (마그네슘 박판의 전자부품 적용을 위한 마이크로 디버링에 관한 연구)

  • Lee, Jung-In;Kim, Tae-Wan;Kwak, Jae-Seob;Jung, Young-Deug
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.51-54
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    • 2008
  • Drill process is usually used to manufacture a industry about processing, Therefore, the burr problem is very significant, The burrs took place when drill process. And then, sometimes, the burrs are often caused of some problems during automatic such as no good quality products and having good surface roughness products. And also, this paper had some experiments using magnesium. Specially, the magnesium is one of the non-ferromagnetic materials. Magnesium has attracted a lot of interest for using the industry. They offer a possible alternative to steel and aluminum in automotive and aero industries to satisfy the lightweight requirement. also, magnesium has good specific strength and absorbs vibration in occurring working process. So, it has good quality of product processing. And then, it is one of the lightest materials being used to electronic product's cases and automotive because of lightweight and miniaturization. But this material has not widely used all of the industry due to its natural property. If the magnesium is contacted water, it will cause the exploration. But, nowadays many of people study magnesium to safe their experiment and to widely use this industry.

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A study on the minimization of deformation by milling of plate-shaped parts (판형 부품의 밀링 가공에 의한 변형 최소화에 대한 연구)

  • Lee, Min-Gu;Yun, Jae-Woong
    • Design & Manufacturing
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    • v.15 no.3
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    • pp.32-38
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    • 2021
  • Plate-shaped works are one of the materials that can be applied to the entire industry due to their various shapes and sizes. Plate-shaped parts workpieces are thin and wide, and when processing is completed, they are often bent or deformed in various directions, making it difficult to produce normal products. In particular, this study intends to study the processing deformation and distortion of plate-shaped parts fastened to the jig during milling processing. In this study, a method for preventing deformation occurring in plate-shaped parts was derived through jig element change and CAE analysis, and this was applied to actual processing to produce products with stable dimensions. Through a finite element analysis experiment, it was found that installing two supports on the back of the plate-shaped part results in minimal deformation and the optimal distance between the two supports is 150 mm. Through this experiment, when processing a thin plate product, a support was installed in a direction opposite to the cutting force applied to the thin plate to prevent deformation of the product, thereby improving defects.

Experimental evaluation technique for condition monitoring of high speed machining (고속가공의 상태 감시를 위한 실험적 평가 기술)

  • 김전하;강명창;김정석;김기태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.84-87
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    • 2001
  • The high speed machining which cam improve the production and quality has been remarkable in die/mold industry with the growth of parts and materials industries. The speed of machine tool increases, but on the other hand, the response of sensors I not being improved. Therefore, the condition monitoring techniques for the machine too, tool and workpiece in high speed machining are incomplete. In this study, characteristics of the tool edge roughness were verified from the high frequency components of cutting force signals acquired by the high speed dynamometer. Also, the experimental evaluation technique for the machinability and condition monitoring in high speed machining was established by analyzing the cutting force, acceleration and surface roughness.

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Machinability Evaluation of Endmill Tool through Development of Ultra-fine Grain Grade Cemented Tungsten Carbide Material (초미립 초경소재 개발을 통한 엔드밀 공구의 성능 평가)

  • 김홍규;서정태;권동현;김정석;강명창
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.865-869
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    • 1997
  • In recent years, there has been increasing demand of ultra-fine grain graded cemented tungsten carbide material with high hardness and toughness which is used as high speed cutting tool for development in semiconductor, electronics and die/mold industry, which bring into limelight high-precision, high-efficient machining of sculptured surfaces. This paper deals with the performance of variation in the ultra-fine grain graded cemented tungsten carbide material such as grain size, hardness and density varied according to the volume of added elements, Co or TaC, and he changing of mixing, sintering process. Also, the performance of developing material with uniformed grain size of 0.5${\mu}{\textrm}{m}$ is compared with other domestics' & foreign companies' with analyzing and cutting performance testing.

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Signal Characteristics of Measuring System for Condition Monitoring in High Speed Machining (고속가공에서 상태 감시를 위한 계측시스템의 신호특성)

  • Kim, Jeong-Suk;Kang, Myung-Chang;Kim, Jeon-Ha;Jung, Youn-Shick;Lee, Jong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.3
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    • pp.13-19
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    • 2003
  • The high speed machining technology has been improved remarkably in die/mold industry with the growth of parts and materials industries. Though the spindle speed of machine tool increases, the condition monitoring techniques of the machine tool, tool and workpiece in high speed machining ate incomplete. In tins study, efficient sensing technology in high speed machining is suggested by observing the characteristics of cutting force, gap sensor and accelerometer signal also, machinability of high-speed machining is experimentally evaluated sensing technique to monitor the machine tool and machining conditions was performed.

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Hand Drum Form in Cutting of STD11 by W-EDM (W-EDM을 이용한 STD11의 절단시 북현상)

  • Park, Dong-Sam;Choi, Young-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.3
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    • pp.90-95
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    • 2003
  • The W-EDM is very important In precision machining of die, punch and small parts of precision products, so this machining method is widely used in various fields of industry. In this study, machining characteristics of Hand Drum Form and surface roughness are investigated experimentally. As Hand drum form has great effect on straightness of cut-surface of workpiece, its evaluation is very important in precision cutting. As experimental material, the mold material, STD11 is used and machined by CNC wire-EDM using the 025mm wire in diameter with repeated cutting up to 6 times. The thickness of workpiece is vaned in 20, 40, 60, 80, 100mm Hand drum form and surface roughness are measured after each cutting. Experimental results show that four times-cutting is optimum in the point of hand drum form and surface roughness.

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Monitoring technique of machining condition using multisensor in high-speed machining (고속가공시 다중센서를 이용한 가공상태 감시 시술)

  • 김전하;강명창;김정석;나승표;김기태
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.454-459
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    • 2000
  • The high hardened materials that are remarkable in aspects of durability have been used for die and mold industry. As the high hardened materials are hard to machine, the high-speed machining is essential to manufacture these materials. Currently, in the general turning and milling, experiments to the tool wear monitoring have studied, but those have not applied in high-speed machining. In this study, the cutting mechanism was analysed by the cutting force according to cutting conditions, and the parameters to monitor the tool wear were selected from the tendency of the cutting force and acceleration according to cutting length in the high-speed machining of the high hardened materials(STD11).

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Development of Deep Learning based waste Detection vision system (Deep Learning 기반의 폐기물 선별 Vision 시스템 개발)

  • Bong-Seok Han;Hyeok-Won Kwon;Bong-Cheol Shin
    • Design & Manufacturing
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    • v.16 no.4
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    • pp.60-66
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    • 2022
  • Recently, with the development of industry and the improvement of living standards, various wastes are generated along with the production of various products. Most of these wastes are used as containers for products, and plastic or aluminum is used. Various attempts are being made to automate the classification of these wastes due to the high labor cost, but most of them are solved by manpower due to the geometrical shape change due to the nature of the waste. In this study, in order to automate the waste sorting task, Deep Learning technology is applied to a robot system for waste sorting and a vision system for waste sorting to effectively perform sorting tasks according to the shape of waste. As a result of the experiment, a Deep Learning parameter suitable for waste sorting was selected. In addition, through various experiments, it was confirmed that 99% of wastes could be selected in individual & group image learning. It is expected that this will enable automation of the waste sorting operation.

Characteristics of Heat Generation in time of High-speed Machining using Infrared Thermal Imaging Camera (적외선 열화상 카메라를 이용한 고속가공에서의 열 발생 특성)

  • Lee, Sang-Jin;Park, Won-Kyu;Lee, Sang-Tae;Lee, Woo-Young;Ha, Man-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.3
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    • pp.26-33
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    • 2003
  • The term 'High Speed Machining' has been used for many years to describe end milling with small diameter tools at high rotational speeds, typically 10,000-100,000rpm. The process was applied in the aerospace industry for the machining of light alloys, notably aluminum. In recent year, however, the mold and die industry has begun to use the technology for the production of components, including those manufactured from hardened tool steels. With increasing cutting speed used in modern machining operation, the thermal aspects of cutting become more and mole Important. It not only directly influences in rate of tool weal, but also affects machining precision recognized as thermal expansion and the roughness of the surface finish. Hence, one needs to accurately evaluate the rate of cutting heat generation and temperature distributions on the machining surface. To overcome the heat generation, we used to cutting fluid. Cutting fluid plays a roles in metal cutting process. Mechanically coupled effectiveness of cutting fluids affect to friction coefficient at tool-workpiece interface and cutting temperature and chip control, surface finish, tool wear and form accuracy. Through this study, we examined the behavior of heat generation in high-speed machining and the cooling performance of various cooling methods.

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