• Title/Summary/Keyword: Desulfurization

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Desulfurization Reaction according to Ladle Slag Recycling Method in Shaft-Type EAF Operation (Shaft형 전기로 공정에서 ladle 슬래그 재활용 방법에 따른 탈황반응)

  • Jung-Min Yoo
    • Resources Recycling
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    • v.33 no.2
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    • pp.46-53
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    • 2024
  • The residual heat and high CaO content present in the slag remaining in the ladle after the completion of continuous casting in the electric arc furnace (EAF) steelmaking process have been utilized to reduce power consumption and lime usage in the ladle furnace (LF) process. However, if the timing of such processes does not align with the LF and continuous casting operations, the recycling rate will decrease. To increase the slag recycling rate, the effect of ladle slag recycling methods, specifically pouring ladle slag into the slag pot in advance for subsequent recycling, on LF operations was analyzed. The slag liquefaction rate was calculated using the thermodynamic program Factsage 8.3 for ladle molten slag recycling methods. By applying each of the 10 heats operations for the ladle slag recycling methods, the desulfurization ability and LF operation performance were compared. It was found that when slag was immediately recycled into the ladle after continuous casting was completed, power consumption decreased by 0.3 MWh, LF operation time was shortened by 1.2 minutes, and the desulfurization rate increased by 5.8%.

Study on desulfurization performance of Zn-based solid sorbents at high temperature and pressure in the 0.3 bbl/d CTL(Coal-to-Liquid) process integrated with coal gasifier, F-T process and hot gas desulfurization process (석탄가스화기, F-T 공정, 건식탈황공정이 통합된 0.3 배럴/일 규모 석탄액화(CTL) 공정에서 고온, 고압 연속운전에서 아연계 탈황제의 탈황 성능 파악)

  • Park, Young Cheol;Jo, Sung-Ho;Jin, Gyoung Tae;Lee, Seung-Yong;Yi, Chang-Keun
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.107.2-107.2
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    • 2010
  • 고온건식탈황기술은 고온고압에서 석탄가스에 함유된 황화합물을 제거하는 기술로 석탄가스화에 의해 생성된 고온의 석탄가스의 열손실을 최소화하여 열효율이 높은 기술이다. 본 연구에서는 석탄으로부터 합성원유를 생산하는 0.3 배럴/일 규모 석탄액화(CTL)공정의 연계운전을 통하여 건식탈황공정의 성능을 평가하였다. 0.3 배럴/일 규모 석탄액화공정은 석탄가스화기, 건식탈황공정, 액화공정으로 구성되어 있으며 30 atm의 고압에서 운전된다. 건식탈황공정은 석탄가스화기와 액화공정 사이에 위치하여 석탄가스화로부터 생성된 석탄가스에 함유된 황화합물을 아연계 건식탈황제에 의해 제거한 후 액화반응기로 공급하여 황화합물에 의한 촉매의 피독을 막아주는 역할을 수행한다. 본 연구에서는 기존에 개발된 두 개의 기포유동층 반응기로 구성된 탈황장치를 30 atm에서 운전이 가능하도록 수정/보완하여 실제 운전압력인 30 atm의 고압에서 연속운전을 수행하였다. 실험 결과 탈황효율은 99% 이상이며 탈황반응기 출구 황화합물의 농도는 1 ppmv 이하로 유지하였다.

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A Study on Sorbent Application of Hard-Shelled Mussel Waste Shell on the Medium/small Scale Waste Incinerator and Flue Gas Desulfurization Process (중.소형 폐기물소각로 및 배연탈황공정용 홍합(Hard-Shelled Mussel) 패각페기물 Sorbent 적용에 관한 연구)

  • 정종현
    • Journal of Environmental Health Sciences
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    • v.29 no.1
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    • pp.34-42
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    • 2003
  • The objective of this study is to investigate the waste recycling possibility, practicability, economic efficiency and acid gas sorbent use of the hard-shelled mussel. This study is to investigate the hydration/calcination reaction and fixed bed reactor. The physical-chemical characteristics of the hard-shelled mussel were analyzed by ICP SEM-EDX, BET and pore volume. Thus, the results could be summarized as follows; Hard-shelled mussel can be used as iron-manufacture and chemical sorbents considering more than 53.7% of the mussel is lime content. The SO$_2$removal efficiency of the hard-shelled mussel after calcined hydration increased thirty times as a result of the higher pore size, specific surface area and pore volume. Also, the CaO content, pore volume, pore size distribution and specific surface area greatly influenced the SO$_2$ and NOx removal reactivity. The optimum particle diameter average of hard-shelled mussel was $\pm$100 mesh, which was applied to the sorbent on the medium/small scale waste incinerator and flue gas desulfurization processes.

The Utilization of Waste Seashell for High Temperature Desulfurization

  • Kim, Young-Sik;Hong, Sung-Chul
    • Journal of Environmental Health Sciences
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    • v.36 no.2
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    • pp.136-140
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    • 2010
  • The integrated gasification combined cycle (IGCC) is one of the most promising proposed processes for advanced electric power generation that is likely to replace conventional coal combustion. This emerging technology will not only improve considerably the thermal efficiency but also reduce or eliminate the environmentally adverse effects normally associated with coal combustion. The IGCC process gasifies coal under reducing conditions with essentially all the sulfur existing in the form of hydrogen sulfide ($H_2S$) in the product fuel gas. The need to remove $H_2S$ from coal derived fuel gases is a significant concern which stems from stringent government regulations and also, from a technical point of view and a need to protect turbines from corrosion. The waste seashells were used for the removal of hydrogen sulfide from a hot gas stream. The sulphidation of waste seashells with $H_2S$ was studied in a thermogravimetric analyzer at temperature between $600^{\circ}C$ and $800^{\circ}C$. The desulfurization performance of the waste seashell sorbents was experimentally tested in a fixed bed reactor system. Sulfidation experiments performed under reaction conditions similar to those at the exit of a coal gasifier showed that preparation procedure and technique, the type and the amount of seashell, and the size of the seashell affects the $H_2S$ removal capacity of the sorbents. The pore structure of fresh and sulfided seashell sorbents was analyzed using mercury porosimetry, nitrogen adsorption, and scanning electronmicroscopy.

A Study on the Desulfurization Efficiency of Limestone Sludge with Various Admixtures

  • Seo, Sung Kwan;Chu, Yong Sik;Shim, Kwang Bo;Lee, Jong Kyu;Song, Hun
    • Journal of the Korean Ceramic Society
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    • v.52 no.6
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    • pp.479-482
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    • 2015
  • The flue gas desulfurization (FGD) process is one of the most effective methods to reduce the amount of $SO_2$ gas (up to 90%) generated by the use of fossil fuel. Limestone is usually used as a desulfurizing agent in the wet-type FGD process; however, the limestone reserves of domestic mines have become exhausted. In this study, limestone sludge produced from the steel works process is used as a desulfurizing agent. Seven different types of additives are also used to improve the efficiency of the desulfurization process. As a result, alkaline additive is identified as the least effective additive, while certain types of organic acids show higher efficiency. It is also observed that the amount of FGD gypsum, which is a by-product of the FGD process, increases with the used of some of those additives.

A Study on Desulfurization Efficiency of Limestone Sludge with Particle Size (석회석 슬러지의 입도제어에 따른 배연탈황효율에 관한 연구)

  • Seo, Sung Kwan;Chu, Yong Sik;Shim, Kwang Bo
    • Resources Recycling
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    • v.24 no.6
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    • pp.17-23
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    • 2015
  • Flue gas desulfurization(FGD) is the technique to remove $SO_2$ gas from stack gases of coal-fired plants. Many researcher have studied to replace the desulfurizing agent because FGD systems use a lot of limestone and energy. In this study, we use the limestone sludge which is a by-product of steel industry in order to replace desulfurizing agent of FGD system by control the particle size of limestone sludge. And desulfurization performance test is implemented by investigating $SO_2$ gas removal properties upon the characteristic of the limestone sludge with various particle size.

A Study on the Application Limestone Sludge to the Flue Gas Desulfurization Process (제철 산업부산물인 석회석 슬러지의 배연탈황 공정 적용에 관한 연구)

  • Seo, Sung Kwan;Chu, Yong Sik;Shim, Kwang Bo;Lee, Jong Kyu;Song, Hun;Yun, Young Min
    • Journal of the Korean Ceramic Society
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    • v.51 no.6
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    • pp.575-583
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    • 2014
  • The flue gas desulfurization (FGD) process is currently the most effective process utilized to remove sulfur dioxide from stack gases of coal-fired plants. However, FGD systems use a lot of limestone as desulfurizing agent. In this study, we use limestone sludge, which is a by-product of the steel industry, to replace the desulfurizing agent of the FGD system. The limestone particle size is found to be unrelated to the desulfurizing rate; the gypsum purity, however, is related. Limestone sludge mixes with limestone slurry delivered at a constant rate in a desulfurizing agent with organic acid are expected to lead to a high desulfurization efficiency and high quality by-product (gypsum).

Optimization of the Gas-Gas Heater Element for Desulfurization Equipment through Fluid Analysis of considering Deposition Particles (침적 입자를 고려한 유동해석을 통한 신형 탈황설비용 GGH 요소 최적화)

  • Oh, B.J.;Ryu, B.J.;Lee, Y.S.;Kim, J.H.;Baek, S.G.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.7
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    • pp.611-619
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    • 2010
  • The paper deals with the proper design of GGH(gas-gas heater) panel elements of desulfurization equipments in a thermoelectric power plant. When fossil fuels such as coal, petroleum et cetera are burnt to ashes, sulfur oxide compounds are produced, and calcareous sludges are deposited at GGH panel elements. In this case, operation of a power plant equipments is interrupted, and a tremendous economic loss comes into existence. One of the purposes of the paper is to find flow velocity distributions and regions of depositions when calcareous sludges pile up on the GGH panel elements through the fluid analysis. In the fluid analysis, flow velocity and position distributions of particles between GGH panel elements are demonstrated according to time variation for ammonia and calcium hydroxide particles.

Evaluation of Collection Efficiency of Electrostatic Precipitator for Removing Limestone Slurry Particles (석회석 슬러리 입자 제거를 위한 전기집진기 포집효율 평가)

  • Lee, Gi-Hyuk;Kim, Moon-Won;Yu, Tae-U;Yook, Se-Jin
    • Particle and aerosol research
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    • v.15 no.2
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    • pp.57-65
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    • 2019
  • Recently, there has been much research on the effect of fine dust on human body with increasing interest in the fine dust. Thermal power plant, which is considered as one of the main sources of fine dust, is reported to be responsible for 14% of the total amount of domestic fine dust in the Republic of Korea. Therefore, dust collecting devices in the thermal power plant need to be improved. In this study, the electrostatic precipitator (ESP) was considered to substitute for a mist eliminator used in flue gas desulfurization facility. By considering real situation in the flue gas desulfurization facility, the collection efficiency of the ESP was evaluated by using the sprayed limestone slurry particles. The collection efficiency of the ESP was higher than that of the mist eliminator, showing the possibility of replacing the mist eliminator with the ESP in flue gas desulfurization facility.

Property Analysis of Natural Brucite and Its Application as Sulfur Dioxide Absorbent (천연 Brucite의 물성분석 및 이산화황 흡수제로의 응용)

  • Kang, Seong-Gu;Kim, Myoung-Hwan;Kim, Jin-Bae
    • Clean Technology
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    • v.15 no.4
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    • pp.239-244
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    • 2009
  • $Mg(OH)_2$ slurry was prepared by using natural mineral brucite mined in Liaoning province in China, and its de-$SO_x$ efficiency was compared with that of $Mg(OH)_2$ slurry prepared by thermal decomposition and hydration of magnesite. The physical and chemical characteristics of $Mg(OH)_2$ Powders prepared from brucite and magnesite were similar. However, the layered plate structure of $Mg(OH)_2$ crystal particles prepared from brucite had grown more stably. The desulfurization efficiency of $Mg(OH)_2$ slurry prepared from brucite was slightly higher than that of magnesite. Brucite may be used as a new absorbent for the desulfurization of flue gas in the future.