• 제목/요약/키워드: Design for manufacturing

검색결과 6,074건 처리시간 0.038초

일부 섬유제품제조업의 밀기-당기기 작업 평가 (Assessment of push-pull forces of yarn-carrying carts at some fiber-twisting factories)

  • 이상만;김성환;김승곤;이채용
    • 한국산업보건학회지
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    • 제21권4호
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    • pp.209-214
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    • 2011
  • Objectives: To assess the risk of pushing or pulling the yarn-carrying cart, the survey was performed in some fiber manufacturing factories. Methods: We selected 6 fiber-twisting factories which agreed to in-site survey of their workplace. To measure both initial and sustained forces of the push-pull tasks, Chatillon CSD500 dynamometer(2004, Ametek, USA) was used. The mean of 3 tests for the same cart was adopted as the measured forces. Height and width of cart, weight of spooled yarns, and distance of movement were also measured. Inspection of cart wheel, moving path, and the actual hand position while moving was done. Results: More than one pushing or pulling task exceeded the push-pull force limits of design goal in 5 factories. Though the cart was not loaded the heaviest weight in the factory, the measured push or pull force exceeded the limits several times. A few cart wheels were worn out and tangled with pieces of yarn. It was also observed some holes in the moving path. Conclusions: While the push-pull task is not included in the 11 scopes of over-burdened work notified by Korean government, it should be recognized as risk factor of work-related musculoskeletal disorders. The maintenance work such as regular change and frequent cleaning of cart wheel, the use of fitting wheel, and flattening of bumpy floor through the moving path should be advised importantly in the worksite management of work-related musculoskeletal disorders.

CAD/CAM의 복제 기법을 이용한 전방 유도의 재현 증례 (Reconstruction of anterior guidance using duplication technique of CAD/CAM: a case report)

  • 배지철;김원희;전영찬;정창모;윤미정;허중보
    • 대한치과보철학회지
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    • 제52권2호
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    • pp.121-127
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    • 2014
  • 광범위한 보철 수복 치료는 수복 부위별로 다양한 고려 요소를 필요로 한다. 특히, 상악 전치부의 교합 계획은 다른 부위보다 더 많은 지식과 기술을 요한다. 전방 유도(anterior guidance)를 결정하는 상악 전치부 설면 외형을 제대로 형성하지 못하면, 기능적인 불편감과 함께 전체 치열의 불안정성을 야기한다. 임시 수복물 장착한 상태에서 적절한 조정을 통해 조화로운 전방 유도를 얻었다면 임시 수복물의 설면 형태를 최종 보철물로 정확하게 구현하는 방법에 주의를 기울여야 한다. 본 증례에서는 CAD/CAM (computer-aided design / computer-aided manufacturing) 시스템의 복제 기법을 활용하여 지대치의 디지털 이미지와 임시수복물의 디지털 이미지를 중첩시켜 보다 간편하게 보철물 형태를 복제하였다. 기존의 방법에 비해 술자는 진료실 시간을 줄일 수 있고, 환자는 기능과 심미 모두 만족할 만한 결과를 얻어 이를 보고하고자 한다.

Load-bearing capacity of various CAD/CAM monolithic molar crowns under recommended occlusal thickness and reduced occlusal thickness conditions

  • Choi, Sulki;Yoon, Hyung-In;Park, Eun-Jin
    • The Journal of Advanced Prosthodontics
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    • 제9권6호
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    • pp.423-431
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    • 2017
  • PURPOSE. The goal of this study was to evaluate the fracture resistances of various monolithic crowns fabricated by computer-aided design and computer-aided manufacturing (CAD/CAM) with different thickness. MATERIALS AND METHODS. Test dies were fabricated as mandibular molar forms with occlusal reductions using CAD/CAM. With different occlusal thickness (1.0 or 1.5 mm), a polymer-infiltrated ceramic network (Enamic, EN), and zirconia-reinforced lithium silicate (Suprinity, SU and Celtra-Duo, CD) were used to fabricate molar crowns. Lithium disilicate (e.max CAD, EM) crowns (occlusal: 1.5 mm) were fabricated as control. Seventy crowns (n=10 per group) were bonded to abutments and stored in water for 24 hours. A universal testing machine was used to apply load to crown until fracture. The fractured specimens were examined with a scanning electron microscopy. RESULTS. The type of ceramics and the occlusal thickness showed a significant interaction. With a recommended thickness (1.5 mm), the SU revealed the mean load similar to the EM, higher compared with those of the EN and CD. The fracture loads in a reduced thickness (1.0 mm) were similar among the SU, CD, and EN. The mean fracture load of the SU and CD enhanced significantly when the occlusal thickness increased, whereas that of the EN did not. CONCLUSION. The fracture loads of monolithic crowns were differently influenced by the changes in occlusal thickness, depending on the type of ceramics. Within the limitations of this study, all the tested crowns withstood the physiological masticatory loads both at the recommended and reduced occlusal thickness.

비심미적인 상악 전치부 환자에서 이중 스캔을 이용한 심미보철 수복 증례 (Aesthetic restoration n patients with unaesthetic maxillary anterior teeth using double scan : A case report)

  • 고창우;김민지;양홍서;박상원;박찬;윤귀덕
    • 대한치과보철학회지
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    • 제56권2호
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    • pp.166-172
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    • 2018
  • 상악 전치부 치료 시에는 다양한 구도 속에서 체계적인 진단을 통해 적절한 형태와 배열, 색조를 가지는 수복물을 제작하여 심미적으로 환자가 만족할 수 있는 결과를 이끌어내야 한다. 이를 위해 치아 구도, 치은구도, 안면구도, 치아-안면 구도의 4가지 구도 속에서 조화를 이루는 진단 및 치료계획이 필요하다. 심미적인 욕구가 강한 경우, 주관적인 환자의 심미안을 만족시키면서 기능적인 부분을 확인하기 위해, 적절한 임시 수복물을 제작하여 기능적, 심미적 측면의 평가가 필요하다. 최종 보철물 제작에 이중 스캔을 이용하여 임시 수복물의 정보를 반영할 수 있다. 본 증례는 상악 전치부가 비심미적인 환자에서, 체계적인 심미 분석 하에 임시 수복물을 제작하고 기능적, 심미적 측면을 평가 및 수정하여, 이중 스캔을 통해 임시수복물의 정보를 최종 수복물에 반영 후 최종 수복한 증례이다.

Evaluation of the reproducibility of various abutments using a blue light model scanner

  • Kim, Dong-Yeon;Lee, Kyung-Eun;Jeon, Jin-Hun;Kim, Ji-Hwan;Kim, Woong-Chul
    • The Journal of Advanced Prosthodontics
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    • 제10권4호
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    • pp.328-334
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    • 2018
  • PURPOSE. To evaluate the reproducibility of scan-based abutments using a blue light model scanner. MATERIALS AND METHODS. A wax cast abutment die was fabricated, and a silicone impression was prepared using a silicone material. Nine study dies were constructed using the prepared duplicable silicone, and the first was used as a reference. These dies were classified into three groups and scanned using a blue light model scanner. The first three-dimensional (3D) data set was obtained by scanning eight dies separately in the first group. The second 3D data set was acquired when four dies were placed together in the scanner and scanned twice in the second group. Finally, the third 3D data set was obtained when eight dies were placed together in the scanner and scanned once. These data were then used to define the data value using third-dimension software. All the data were then analyzed using the non-parametric Kruskal-Wallis H test (${\alpha}=.05$) and the post-hoc Mann-Whitney U-test with Bonferroni's correction (${\alpha}=.017$). RESULTS. The means and standard deviations of the eight dies together were larger than those of the four dies together and of the individual die. Moreover, significant differences were observed among the three groups (P<.05). CONCLUSION. With larger numbers of abutments scanned together, the scan becomes more inaccurate and loses reproducibility. Therefore, scans of smaller numbers of abutments are recommended to ensure better results.

흐름 적응 탕구계와 필터가 유동 안정성에 미치는 영향 연구 (A Study on the Effects of Flow Adaptive Gating System and Ceramic Filter on Flow Stability)

  • 황호영;윤송;남철희
    • 한국주조공학회지
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    • 제37권3호
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    • pp.71-77
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    • 2017
  • Casting defects produced during the casting process seriously affect the mechanical properties of the resulting products, reduce the performance capabilities of the product, and also result in economic losses. Therefore, this paper mainly investigates the causes of defects and methods by which to reduce these defects stemming from molten metal flows in a runner system of the type widely used in the sand mold casting process. The flow characteristics of a molten alloy are difficult to observe during the actual casting process. For this reason, a water model was used to observe the flow in the casting process, and the flow in each case was recorded using high-speed cameras as part of the experimental process of this study. Several repetitive experiments were performed to improve the accuracy of the experimental results. The traditional casting system was modified according to the design rules proposed by Campbell, and the system was termed flow-adaptive gating system with a water model. Comparing the flow characteristics of traditional and adaptive gating systems with a water model shows that the bubbles in the water in the latter case are reduced more significantly than in the former case. A ceramic filter system was adapted to the flow-adaptive gating system to minimize the instability of the flow during filling, which occurs as the fluid velocity in the runner increases. In additional, the flow behavior with and without the filter system were compared. The water model system in this work was shown to be able to verify that the adaptation of the filter system brings improvements by stabilizing the flow and reducing the amount of bubbles in the runner system. Moreover, using the flow-adaptive runner system with the filter system leads to considerably stable flows in the runner system.

실패모드에 근거한 서비스 신뢰도 평가모델 (Evaluating Service Reliability focused on Failure Modes)

  • 오형술
    • 벤처창업연구
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    • 제7권3호
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    • pp.133-141
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    • 2012
  • 글로벌 경쟁 상황에 처한 현대의 모든 기업들은 고객의 니즈를 충족시키고, 이를 통한 경쟁력을 강화하기 위한 방안으로서 서비스를 이해하기 시작하면서 서비스에 대한 관심이 날로 증가하고 있다. 기업들이 제공하는 제품이나 서비스의 가치는 주로 고객과 서비스 제공자 간의 관계에서 형성되는 만족도의 정도로 정의되는 서비스 신뢰도에 의해 크게 좌우된다. 본 연구에서는, 유형의 제품이나 시스템의 실패 유형과 영향을 평가하는데 널리 사용되는 FMEA를 서비스의 신뢰도 평가에 적용하였다. 이를 위해, 서비스의 설계와 서비스 기능과 실패 간의 관계를 용이하게 표현할 수 있는 사건중심 프로세스 모델을 이용하였다. 본 연구의 목적은 서비스 프로세스 관점에서의 서비스 신뢰도를 평가하는 방법을 제시하는 것으로서, 이를 위해 fuzzy FMEA와 grey 이론을 이용하였다. 제안된 방법은 자동차정비 프로세스 사례에 적용하여 평가하였다.

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장섬유강화 복합재료의 섬유 배향특성이 기계적 특성에 미치는 영향 (Effect of Fiber Orientation on the Mechanical Properties of Long Fiber Reinforced Composites)

  • 허몽영;이학성
    • Composites Research
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    • 제32권6호
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    • pp.403-407
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    • 2019
  • 장섬유강화 복합재료는 연속섬유강화 복합재료 대비 가격 경쟁력 및 성형 자유도가 높은 장점을 가지고 있다. 반면에 중간재를 제조하는 과정에서 무작위로 분산되는 특성으로 균일한 배향성을 확보하는데 어려움이 있다. 이에 본 연구에서는 LFPS(Long Fiber Prepreg Sheet) 소재의 재현성 검증을 위하여, 섬유의 배향 각도를 측정하고 이를 기반으로 기계적 물성치와의 상관관계를 분석하였다. 배향특성 분석을 위하여 와류측정방식을 사용하였으며, ASTM 기준에 준하여 LFPS 소재의 인장 및 압축 시험평가를 수행하였다. 추가적으로, 탄성강성 예측이론인 ROM(Rule of Mixture)을 활용하여 LFPS 소재의 시험결과와 이론치를 검증하였다. 이러한 결과를 통해 비연속섬유강화 복합재료의 섬유 배향특성이 기계적 특성에 미치는 영향을 확인하였다.

고정도.고속 Groove Die Set (High-accuracy and High-speed Groove Die Set)

  • 김건회
    • 한국공작기계학회논문집
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    • 제17권1호
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    • pp.7-15
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    • 2008
  • Currently existing high-accuracy and high-speed die sets used in reciprocal press create scratches at the surface of guide posts, steel balls, and bushes due to vertical movement of balls with point-contacts between inner surface of bushes and guide posts. Consequently, accuracy of the die set and the life span of the metal mold are reduced. However, those scratches could reduce the pre-load of the steel ball. This research designed and developed a groove-type die set which improves life span of the die set by eliminating point-contacts of steel balls with guide posts. The guide post consisted of a steel-ball retainer, a steel-ball retainer stopper, a guide bush, a guide pin, a snap ring, and a spring. The steel-ball retainer has 72 holes with 8 columns of 9 holes in each column. The inner surface of the guide bush was grinded(surface roughness: $Ra\;\\;0.2{\mu}m$, accuracy: $0\;{\sim}\;-0.002mm$) after NC turning and heat treatment. Also, a line of small intermediate pocket was processed inside of the guide bush for lubrication and elimination of foreign materials. Guide grooves of steel balls were processed using a wire EDM(Electrical Discharge Machining) after heat treatment. With such a design of the guide post stated above, loads against steel balls could be dispersed greatly by the line contacts through the guide groove between the guide post and the guide bush, and the life span of the guide post could be expanded semi-permanently.

단계 파이프라인 구조를 갖는 Multi-View 영상 디코더 (A 3-stage Pipelined Architecture for Multi-View Images Decoder3)

  • Bae, Chang-Ho;Yang, Yeong-Yil
    • 대한전자공학회논문지SD
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    • 제39권4호
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    • pp.104-111
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    • 2002
  • 본 논문에서는 multi-view 영상 디코딩 알고리듬을 구현하는 디코더의 구조를 제안하였다. 현재까지 multi-view 영상 처리를 위한 하드웨어 구조에 관한 연구는 이루어지지 않았다. 제안한 multi-view) 영상디코더는 3 단계 파이프라인 방식으로 동작하며, 매 클럭마다 디코드된 영상의 화소 값을 추출한다. Multi-view 영상 디코더는 3 부분으로 구성된다. 노드의 값을 반복적으로 전송하는 Node Selector, 4개의 노드 값으로부터 각 화소의 값을 추출하는 Depth Extractor와 주어진 시점과 화소의 깊이 값으로부터 영상평면에 투영되는 위치를 생성하는 Affine Transformer로 구성되어 있다. 제안된 구조는 MAX+PLUS II 설계 툴로 설계되었고 시뮬레이션을 수행하였으며, 동작 주파수는 30㎒이다. 제안된 구조를 갖는 디코더로 영상을 실시간으로 복원할 수 있다.