• Title/Summary/Keyword: Design for Manufacturing

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AN INSTRUCTIONAL FMS LABORATORY: DESIGN, APPLICATION AND SIMULATION

  • 박양병
    • Korean Management Science Review
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    • v.8 no.1
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    • pp.27-39
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    • 1991
  • This paper describes the instructional flexible manufacturing system(FMS) laboratory facility at Virginia Polytechnic Institute(VPI) which is directed at problems and issues in the design, implementation and control of computer integrated manufacturing systems. It begins with a configuration and an operational description of FMS laboratory facilities. Next, relevant curricula in manufacturing systems design and control, which can use the FMS laboratory for instructional purpose, are introduced, A computer simulation can be used as an excellent tool for analysis prior to implementation of FMS as well as an on-going improvement tool. A brief survey of simulation languages is lastly included.

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The Vibration Minimization of BLDC Motor driving a robot by using the Finite-Jerk Continuity Acceleration curve (Finite Jerk를 이용한 로봇 구동용 BLDC 모터의 저진동화)

  • Lee, Dong-Yeup;Huang, Rui;Kim, Gyu-Tak;Jung, Won-Ji
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1144-1146
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    • 2005
  • This paper presents the optimal design reducing the rotor inertia in order to improve the driving characteristic of BLDCM for robots. The parallel Genetic Algorithm is performed to rotor inertia minimization in optimal design. Also, velocity profile with finite jerk method is introduced to reduce vibration of BLDCM. As a result, a torque characteristic is same although rotor inertia is reduced 2/3 compared with prototype model. And, maximum vibration value is reduced by 63.4[%1 according to apply finite jerk.

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A System for Rapid Design and Manufacturing of Custom-Tailored Shoes

  • Park, Sang-Kun;Lee, Kun-Woo;Kim, Jong-Won;Park, Jong-Woo
    • Journal of Mechanical Science and Technology
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    • v.14 no.6
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    • pp.675-689
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    • 2000
  • Rapid design and production techniques are indispensable for the custom-made production systems. For manufacturing custom-made shoes, the shoelast should be designed rapidly from the individual foot model. In this paper, we develop an integrated system for rapid design and manufacturing of custom-tailored shoes. The foot shape measurement sub-system allows scanning a standard shoelast and an individual foot and then extracts the three-dimensional crosssectional data of the shoelast and the human foot shape from the captured image data. The shoelast design sub-system uses the scanned data to design new customized shoelast curves or surfaces with the heeling and mixing algorithms built in this system. The pattern design subsystem provides a method, which transforms a shoe-upper surface designed by a stylist into a flat-pattern that can be manufactured. We also export the surface model to an NC machine to manufacture the physical shoelast model.

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CAD/CAPP System based on Manufacturing Feature Recognition (제조특징인식에 의한 CAD/CAPP 시스템)

  • Cho, Kyu-Kab;Kim, Suk-Jae
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.1
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    • pp.105-115
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    • 1991
  • This paper describes an integrated CAD and CAPP system for prismatic parts of injection mold which generates a complete process plan automatically from CAD data of a part without human intervention. This system employs Auto CAD as a CAD model and GS-CAPP as an automatic process planning system for injection mold. The proposed CAD/CAPP system consists of three modules such as CAD data conversion module, manufacturing feature recognition module, and CAD/CAPP interface module. CAD data conversion module transforms design data of AutoCAD into three dimensional part data. Manufacturing feature recognition module extracts specific manufacturing features of a part using feature recognition rule base. Each feature can be recognized by combining geometry, position and size of the feature. CAD/CAPP interface module links manufacturing feature codes and other head data to automatic process planning system. The CAD/CAPP system can improve the efficiency of process planning activities and reduce the time required for process planning. This system can provide a basis for the development of part feature based design by analyzing manufacturing features.

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Structural Design for 2kW Class Wind Turbine Blade by using Design of Experiment (실험계획법을 이용한 2kW급 풍력발전용 블레이드에 대한 구조설계)

  • Lee, Seung-Pyo;Kang, Ki-Weon;Chang, Se-Myong;Lee, Jang-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.1
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    • pp.28-33
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    • 2011
  • In this paper, structural design for 2kW class composite blade is performed by using design of experiment(DOE). A full factorial design is applied to meet the design specifications at the manufacturing process. The analysis of variance(ANOVA) is made in order to determine the significance of effects in an analysis. Structural analysis by using of commercial software ABAQUS is performed to compute the displacement and safety factor of filament wound composite blade. The results show that the proposed method is suitable to analyze the factors at the design of wind turbine blade.

New CAD Datarization Technique of Shoe Lasts for Automation of the Adaptive Lasting Machine (적응형 라스팅기의 자동화를 위한 제화용 라스트의 새로운 CAD Data화 기법)

  • Kim, S.H.;Jang, K.K.;Kim, K.P.;Huh, H.;Kwon, D.S.
    • Korean Journal of Computational Design and Engineering
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    • v.6 no.1
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    • pp.17-23
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    • 2001
  • Lasting machines for shoe manufacturing are continuously developed with the aid of automation and CAM(Computer Aided Manufacturing). Although automation and CAM techniques have tremendously reduced the labor in shoe manufacturing, there still remain some parts manufactured by experts. In order to enhance the capability and efficiency of machines for labor-free shoe manufacturing, CAD data of a shoe last is essential. While CAD datarization takes the fundamental role in the shoe design and manufacturing, there has been little research for the CAD datarization of a shoe last. In this paper, a new procedure for CAD datarization of a shoe last using finite element patches and a tension sl)line method is proposed for application to shoe manufacturing machines. The outer line of a shoe-last sole is interpolated by a tension spline method and bonding lines are extracted from the shoe CAD data. Data set for a control algorithm of the tasting machine can be produced from the CAD data.

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Adaptive location of repaired blade for multi-axis milling

  • Wu, Baohai;Wang, Jian;Zhang, Ying;Luo, Ming
    • Journal of Computational Design and Engineering
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    • v.2 no.4
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    • pp.261-267
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    • 2015
  • Free-form blades are widely used in different industries, such as aero-engine and steam turbine. Blades that are damaged during service or have production deficiencies are usually replaced with new ones. This leads to the waste of expensive material and is not sustainable. However, material and costs can be saved by repairing of locally damaged blades or blades with localized production deficiencies. The blade needs to be further machined after welding process to reach the aerodynamic performance requirements. This paper outlines an adaptive location approach of repaired blade for model reconstruction and NC machining. Firstly, a mathematical model is established to describe the localization problem under constraints. Secondly, by solving the mathematical model, localization of repaired blade for NC machining can be obtained. Furthermore, a more flexible method based on the proposed mathematical model and the continuity of the deformation process is developed to realize a better localization. Thirdly, by rebuilding the model of the repaired blade and extracting repair error, optimized tool paths for NC machining is generated adaptively for each individual part. Finally, three examples are given to validate the proposed method.

Manufacturing Line Optimization for Discrete Event Simulation and Genetic Algorithm (이산사건 시뮬레이션과 유전자 알고리즘을 이용한 제조업 공장의 라인 최적화)

  • Jeong, Young-Soo;Yim, Hyun-June;Jee, Hae-Seong;Lee, Kwang-Kook
    • Korean Journal of Computational Design and Engineering
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    • v.13 no.1
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    • pp.67-75
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    • 2008
  • In spite of rapidly increasing interests in digital manufacturing, there still lacks of a systematic approach in manufacturing line flow analysis via modeling and simulation; currently, the parameters for designing manufacturing line are defined by being solely based on engineers experiences. The paper proposes an application of the genetic algorithm to a discrete event line simulation finding optimal set of parameters for manufacturing line balancing problem. The proposed method has been applied to two example problems-one is a simple manufacturing model and the other for shipyard industry-in order to demonstrate its validity and usefulness.

The Study on the Design and Manufacturing of Combined Die for Both Sides of Front Fender (Front Fender LH/RH 일체 금형설계 및 제작에 관한 연구)

  • Jung, Hyo-Sang;Lee, Seoung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.24-30
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    • 1999
  • In the automobile development, press tool design and manufacturing are very difficult and need high cost experienced workers. Therefore, we concerned ourselves in the cost down and easy manufacturing. In this research, we have developed a tool for LH/RH of the front fender, which had difficulty in forming. We have carried out the drawing analysis by Pam-stamp and CATIA modeling. Finally, we get the optimal design parameter. As a result of try out, we found out the optimal width and margin at the center line for tool design. Also, in order to get good results we have to intaglio margin in the part of the wheel house and utilize double bead on every side except corner.

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