• Title/Summary/Keyword: Design Force

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Design of Calf Link Force Sensor of Walking Assist Robot of Leg Patients (편마비 다리환자를 위한 보행보조로봇의 발목 2축 힘센서 설계)

  • Choi, Chi-Hun;Kim, Gab-Soon
    • Journal of Sensor Science and Technology
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    • v.26 no.5
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    • pp.353-359
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    • 2017
  • This paper describes the design and manufacture of a ankle two-axis force sensor of a walking assist robot for hemiplegic leg patient. The walking assist robot for the hemiplegic leg patient can safely control the robot by detecting whether the foot wearing the walking assist robot is in contact with the obstacle or not. To do so, a two-axis force sensor should be attached to the robot's ankle. The sensor is used to measure the force of a patient's ankle lower part. The two-axis force sensor is composed of a Fx force sensor, a Fy force sensor and a pulley, and they detect the x and y direction forces, respectively. The two-axis force sensor was designed using by FEM(Finite Element Method), and manufactured using by strain-gages. The characteristics experiment of the two-axis force sensor was carried out respectively. The test results indicated that the interference error of the two-axis force sensor was less than 1.2%, the repeatability error and the non-linearity of the two-axis force sensor was less than 0.04% respectively. Therefore, the fabricated two-axis force sensor can be used to measure the force of ankle lower part in the walking assist robot.

Study on Design Parameters that Affect the Forming Force of the Magnetic Pulse Forming Device (자기 펄스 성형장치의 성형력에 영향을 미치는 설계 파라미터에 관한 연구)

  • Lee, Man Gi;Yi, Hwa Cho;Kim, Jin Ho
    • Journal of the Korean Magnetics Society
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    • v.25 no.3
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    • pp.79-82
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    • 2015
  • The design parameter study about the magnetic pulse forming is performed using finite element analysis with MAXWELL. The first case of design parameters is about the initial charging voltage and the capacitance and the second case of design parameters are about the winding turns and the spacing of electromagnetic coil. The 3D finite element model of electromagnetic forming system is created and the magnetic force is calculated. The effects of design parameters on the magnetic forming force are investigated.

A Case Study on the Structural Design Improvement of a Mold M/C's Head Slides for Smooth Motion Regarding to Inertia and Moment Impact (금형가공센터 고속 이송체의 성능 안정화를 위한 설계개선 사례)

  • 최영휴;홍진현;최응영;이재윤;김태형;최원선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.410-415
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    • 2004
  • Heavy-weight head slides may cause excessive inertia impact & moment on the machine tool structure when they move or stop abruptly during operation. Consequently these inertia impact and unbalanced moment bring transient vibrations and rough sliding motions on the machine structure. Machine tool engineers have tried many kind of feed-slide designs in order to solve this problem; for example, the design optimization of the moving structure for minimum weight and maximum stiffness, box-in-box type slide design, and so on. In this article, force and moment equilibrium equations regarding to the inertia force & moment were derived for each one of a mold M/C's head slides. Furthermore, five different design configurations of head slide assembly were reviewed for its design improvement regarding to force & moment calculations and finite element structural analysis results.

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The Auxiliary Core Optimal Design of PMLSM to Reduce Detent Force by End Effect (단부효과에 의한 PMLSM의 디텐트력 저감을 위한 보조코어 최적설계)

  • Jang, Ki-Bong;An, Ho-Jin;Kim, Gyu-Tak
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.3
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    • pp.543-548
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    • 2010
  • There are produced the detent force caused by slot-teeth structures, end-effect and parallel magnetization of permanent magnet in permanent magnet linear synchronous motor. In this paper, we proposed to establish the auxiliary core for reducing detent force which is generated the discontinuity of magnetic circuits by end effect. The optimal design of the auxiliary core used a finite element analysis and design of experiment. To demonstrate the validity of the paper, the experiment results are compared with analysis ones.

Design Optimization of Tractor Clutch Mechanism Systems by Using Feasible Direction Method (유용방향법 최적화 알고리즘을 이용한 트랙터 클러치 최적설계)

  • Cho, Hee-Keun;Kim, Kyung-Won;Lee, In-Bok
    • Journal of Biosystems Engineering
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    • v.35 no.5
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    • pp.287-293
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    • 2010
  • In order to optimize an agricultural tractor clutch mechanism system, its structural static and kinematic mechanism were analyzed. The operating force of the mechanical tractor clutch system is currently not appropriate to drive comfortably. So it is needed to reduce the clutch operating force by applying advanced engineering design techniques. In the present study, an optimization technology is applied to the design of tractor clutch systems to reduce the operating force. As a result of the optimization using 2 link-angles and 1 link-length which are the main design variables of the clutch linkage system, the maximum pushing force of the maximum clutch pedal was found 182.8N, 14% decreased compared to the existing clutch system. The effectiveness of the optimum design is certified by menas of an experiment.

The robust design of Ball-Stop part for power shift for vehicle with more heaver than 5 ton by using DFSS (DFSS 를 적용한 5 톤 이상 상용차용 변속배력장치의 BALL-STOP 구조부 강건설계)

  • Chung W.J.;Jung D.W.;Song T.J.;Cho Y.D.;Yoon C.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1664-1667
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    • 2005
  • The main function of Ball-Stop part is to operate power shift for vehicle with more than 5 ton when a driver changes gear using suitable force. This paper presents the implementation of a DFSS(Design For Six Sigma) for robust design of Ball-Stop part of power shift. The factors influencing Ball-Stop part performance is derived to find control factor. Based on this factor, contact force between head and detent pin analysis is performed to get optimal factor is analyzed and compared with contact force test result to verify reliability of design. This makes clear the reason why the proposed one is necessary and the role of DFSS.

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Design of Three-Axis Force/Torque Sensor for Rehabilitation Robot (재활로봇용 3축 힘/토크센서 설계)

  • Jung, Jae-Hyun;Kim, Gab Soon
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.4
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    • pp.309-316
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    • 2016
  • In this study, we described the design of a three-axis force/torque sensor for measuring the force and torque in a lower-limb rehabilitation robot. The three-axis force/torque sensor is composed of Fx force sensor, Fz force sensor and Tz torque sensor. The sensing element for Fx force sensor and Tz torque sensor is used in a two-step parallel plate beam, and that of Fz force sensor is used in a parallel plate beam. The rated loads of Fx force sensor, Tz torque sensor and Fz force sensor are 300 N, 15 N m and 100 N, respectively. The three-axis force/torque sensor was designed using the finite element method, and manufactured using strain-gauges. The three-axis force sensor was further characterized. As a result, the interference error of the three-axis force/torque sensor was < 1.24%, the repeatability error of each sensor was < 0.03%, and the non-linearity was < 0.02%.

Design of 3-component Force/Moment Sensor with Force/Moment Ratio of Wide Range (넓은 범위의 힘/모멘트비를 갖는 3분력 힘/모멘트 센서 설계)

  • Kim, Gap-Sun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.214-221
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    • 2001
  • This paper describes the design of 3-component force/moment sensor with the force and moment ratio of wide range. It can measure the x-direction force Fx, y-direction force Fy and z-direction moment Mz simultaneously. In order to accurately measure forces and moment using 3-component force/moment sensor, it should get suitable force and moment ratio(the ratio of force Fx=200 N and moment Mz=20 Nm is ten to one), and small interference error. In this paper, in order to design the 3-component force/moment sensor with the force and moment ratio of wide range, the procedures are performed as follow : 1) the derivation of the equations to predict the bending strains on the surfaces of the plate-beams under the force or the moments, 2) the determination of the size of the sensing elements of the force/moment sensor by using the derived equations, 3) the Finite Element Method(FEM) analysis and the characteristic test for confirming the strains from the theory analysis, 4) the selection of the attachment locations of the strain gages of each sensor, 5) the analysis of the rated strain and the interference error at the attachment location of strain gages. It reveals that the rated strains calculated from the derived equations make a good agreement with the results from the Finite Element Method analysis and the characteristic test.

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Sloped rolling-type bearings designed with linearly variable damping force

  • Wang, Shiang-Jung;Sung, Yi-Lin;Hong, Jia-Xiang
    • Earthquakes and Structures
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    • v.19 no.2
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    • pp.129-144
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    • 2020
  • In this study, the idea of damping force linearly proportional to horizontal isolation displacement is implemented into sloped rolling-type bearings in order to meet different seismic performance goals. In addition to experimentally demonstrating its practical feasibility, the previously developed analytical model is further modified to be capable of accurately predicting its hysteretic behavior. The numerical predictions by using the modified analytical model present a good match of the shaking table test results. Afterward, several sloped rolling-type bearings designed with linearly variable damping force are numerically compared with a bearing designed with conventional constant damping force. The initial friction damping force adopted in the former is designed to be smaller than the constant one adopted in the latter. The numerical comparison results indicate that when the horizontal isolation displacement does not exceed the designed turning point (or practically when subjected to minor or frequent earthquakes that seldom have a great displacement demand for seismic isolation), the linearly variable damping force design can exhibit a better acceleration control performance than the constant damping force design. In addition, the former, in general, advantages the re-centering performance over the latter. However, the maximum horizontal displacement response of the linearly variable damping force design, in general, is larger than that of the constant damping force design. It is particularly true when undergoing a horizontal isolation displacement response smaller than the designed turning point and designing a smaller value of initial friction damping force.

Integrated Optimal Design for Suspension to Improve Load/unload Performance (로드/언로드 성능향상을 위한 서스팬션의 구조최적화)

  • Kim Ki-Hoon;Son Suk-Ho;Park Kyoung-Su;Yoon Sang-Joon;Park No-Cheol;Yang Hyun-Seok;Choi Dong-Hoon;Park Young-pil
    • 정보저장시스템학회:학술대회논문집
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    • 2005.10a
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    • pp.204-209
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    • 2005
  • Load/Unload(L/UL) technology includes the benefits, that is, increased areal density, reduced power consumption and improved shock resistance contrary to contact-start-stop(CSS). It has been widely used in portable hard disk drive and will become the key technology far developing the small form factor hard disk drive. The main object of L/UL is no slider-disk contact or no media damage. For realizing those, we must consider many design parameters in L/UL system. In this paper, we focus on lift-off force. The 'lift-off' force, defined as the minimum air bearing force, is another very important indicator of unloading performance. A large amplitude of lift-off force increases the ramp force, the unloading time, the slider oscillation and contact-possibility. To minimize 'lift-off' force we optimizes the slider and suspension using the integrated optimization frame, which automatically integrates the analysis with the optimization and effectively implements the repetitive works between them. In particular, this study is carried out the optimal design considering the process of modes tracking through the entire optimization processes. As a result, we yield the equation which can easily find a lift-off force and structural optimization for suspension.

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