• 제목/요약/키워드: Design FMEA

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설계시공일괄방식 사업의 업무단계별 사업비용 리스크요인에 대한 영향도 평가 및 분석 (A Study of Analysis for Impact Assessment of the Cost Risk-Factor on the Design-Build Projects based on Business Process)

  • 서재필;이상현;송영웅;최윤기
    • 한국건설관리학회논문집
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    • 제13권3호
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    • pp.14-24
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    • 2012
  • 최근 세계 건설시장에서의 발주방식은 빠른 속도로 변화하고 있으며, 이에 대한 건설 사업도 대형화 및 고난이도 공사가 증가하고 있다. 이러한 사업의 많은 부분이 설계시공일괄방식 사업으로 발주 되고 있으며, 공사금액기준으로 2009년 국내 조달청 발주공사의 약 40%를 일괄입찰방식(Design-Build)으로 발주를 하고 있다. 반면 설계시공일괄방식 사업의 증가로 그 중요성은 강조되지만, 사업수행자의 사업비용 관리차원에서 기대이상의 성과를 얻지 못하고 있는 실정이다. 그 이유는 사업방식의 특성상, 기본설계 이후 사업 수행계약이 체결되며, 관련 신기술 및 공법 적용에 대한 발주 검토 미흡과 설계과정에서의 불충분한 협의 등으로 사업비용(Cost) 증가에 대한 리스크가 상존하기 때문이다. 이를 해결하기 위해 사업수행 과정에서 사업비용의 증가 원인에 대한 요인을 찾고, 전체 사업 업무단계(Business Process)에서 리스크요인(Risk Factor)에 대한 우선순위 선정과 긴밀한 관리가 필요하다. 따라서 본 연구는 설계시공일괄방식 사업의 특성과 관련한 문제점을 근거로 사업비용에 대한 업무단계별 중요도를 분석하고, 사업수행자 측면의 업무단계별 사업비용 증가에 대한 리스크요인을 도출하여, 그에 대한 영향도(Impact assessment)를 FMEA(Failure Mode and Effect Analysis)기법을 통해 평가하였다.

기능안전규격 ISO 26262의 효과적 구현을 위한 시스템공학 기반 요구사항 분석/검증 방법 (On a Method to Analyze and Verify the Functional Safety of ISO 26262 Based on Systems Engineering Framework)

  • 임관택;이재천
    • 대한안전경영과학회지
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    • 제15권3호
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    • pp.61-69
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    • 2013
  • According to ISO 26262 (the international standard on functional safety for automotive industry), the functional safety should be considered during the whole automotive systems life cycle from the design phase throughout the production phase. In order to satisfy the standard, the automotive and related industry needs to take appropriate actions while carrying out a variety of development activities. This paper presents an approach to coping with the standard. Analyzing the standard indicates that the safety issues of the automotive systems should be handled with a system's view whereas the conventional approach to solving the issues has been practiced with focus on the component's level. The aforementioned system's view implies that the functional safety shall be incorporated in the system design from both the system's life-cycle view and the hierarchical view for the structure. In light of this, the systems engineering framework can be quite appropriate in the functional safety development and thus has been taken in this paper as a problem solving approach. Of various design issues, the analysis and verification of the safety requirements for functional safety is a key study subject of the paper. Note, in particular, that the conventional FMEA (failure mode effects analysis) and FTA (fault tree analysis) methods seem to be partly relying on the insufficient experience and knowledge of the engineers. To improve this, a systematic method is studied here and the result is applied in the design of an ABS braking system as a case study.

유도가열시스템의 구성부품에 대한 강건설계 (Robust Design for Parts of Induction Bolt Heating System)

  • 김두현;김성철;이종호;강문수;정천기
    • 한국안전학회지
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    • 제36권2호
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    • pp.10-17
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    • 2021
  • This paper presents the robust design of each component used in the development of an induction bolt heating system for dismantling the high-temperature high-pressure casing heating bolts of turbines in power plants. The induction bolt heating system comprises seven assemblies, namely AC breaker, AC filter, inverter, transformer, work coil, cable, and CT/PT. For each of these assemblies, the various failure modes are identified by the failure mode and effects analysis (FMEA) method, and the causes and effects of these failure modes are presented. In addition, the risk priority numbers are deduced for the individual parts. To ensure robust design, the insulated-gate bipolar transistor (IGBT), switched-mode power supply (SMPS), C/T (adjusting current), capacitor, and coupling are selected. The IGBT is changed to a field-effect transistor (FET) to enhance the voltage applied to the induction heating system, and a dual-safety device is added to the SMPS. For C/T (adjusting current), the turns ratio is adjusted to ensure an appropriate amount of induced current. The capacitor is replaced by a product with heat resistance and durability; further, coupling with a water-resistant structure is improved such that the connecting parts are not easily destroyed. The ground connection is chosen for management priority.

패키지형 수소충전소의 고장형태별 영향 분석 (A Study on the Hazard Factor of Packaged Hydrogen Station by Failure Mode & Effects Analysis)

  • 서두현;이광원;김태훈
    • 한국수소및신에너지학회논문집
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    • 제31권1호
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    • pp.65-72
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    • 2020
  • In this study, the purpose is to identify the risks of the facilities of packaged hydrogen stations. As a risk identification method, failure mode & effect analysis (FMEA), a qualitative risk assessment, was used to analyze failure mode and effects of component of each facility. The analysis criteria were used to derive the risk priority number (RPN) using the 5-point method according to severity, incidence, and detectability. The study analyzed a total of 141 components of 23 types that can be identified on the design of the packaged hydrogen filling station. As a result, 683 types of failures and their causes and effects were identified. and the RPN was number of a total of 1,485. Of these, 10 failure types with a RPN value of 40 or more were deemed necessary. In addition, a list of failure types with a severity score of 5 was identified and analyzed.

계통연계형 에너지저장시스템의 위험우선순위 분석 (Analysis of Risk Priority Number for Grid-connected Energy Storage System)

  • 김두현;김성철;박전수;김은진;김의식
    • 한국안전학회지
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    • 제31권2호
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    • pp.10-17
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    • 2016
  • The purpose of this paper is to deduct components that are in the group of highest risk(top 10%). the group is conducted for classification into groups by values according to risk priority through risk priority number(RPN) of FMEA(Failure modes and effects analysis) sheet. Top 10% of failure mode among total potential failure modes(72 failure modes) of ESS included 5 BMS(battery included) failure modes, 1 invert failure mode, and 1 cable connectors failure mode in which BMS was highest. This is because ESS is connected to module, try, and lack in the battery part as an assembly of electronic information communication and is managed. BMS is mainly composed of the battery module and communication module. There is a junction box and numerous connectors that connect these two in which failure occurs most in the connector part and module itself. Finally, this paper proposes RPN by each step from the starting step of ESS design to installation and operation. Blackouts and electrical disasters can be prevented beforehand by managing and removing the deducted risk factors in prior.

기계류품 DR 및 공통원인고장 모델링 (Design Review and Common-Cause Failure Modeling of mechanical Parts)

  • 하영주;송준엽;이후상
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.324-327
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    • 2001
  • This paper shows an example of the Design Review and Common-Cause Failure (CCF) Modeling of mechanical Parts. Reliability should be continuously monitored during the entire period of design. Design Review is the procedure to improve the reliability for the product. We proposed the reliability assessment and design review method. CCF Model is the general dependent model considering the failure mode effects several component simultaneously. This study considers the computation of the network with dependent components. It is important that CCF model is applied for mechanical pars.

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6$\sigma$ 시그마 설계에 관한 고찰

  • 박성현
    • 한국기술혁신학회:학술대회논문집
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    • 한국기술혁신학회 2000년도 춘계학술대회
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    • pp.260-277
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    • 2000
  • 최근 미국의 모토롤라(주)에서 시작된 6 시그마(Six Sigma) 경영이 우리나라의 기업들에게 큰 관심의 대상이 되고 있다. 이 논문은 6 시그마 중에서 설계 및 개발분야에 사용되는 6$\sigma$ 설계(Design for Six Sigma: DFSS)에 관하여 고찰하여 보는 논문이다. 6 시그마에 관한 많은 이론이 나와 있으나 아직 DFSS에 관해서는 매우 미약한 편이다. 이 논문에서는 먼저 DFSS의 정의, DFSS 프로세스의 단계, DFSS의 로드맵 등을 먼저 다루고, 다음으로 DFSS에서 사용되는 각종의 과학적 관리기법들(품질기능전개, Scorecard, FMEA, TRIZ, 다구찌설계 등)에 대하여 간단히 기술하기로 한다. 마지막으로 DFSS의 실무적용방법을 제안한다.

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Development of Failure Reporting Analysis and Corrective Action System

  • 홍연웅
    • 한국데이터정보과학회:학술대회논문집
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    • 한국데이터정보과학회 2006년도 추계 학술발표회 논문집
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    • pp.97-112
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    • 2006
  • FRACAS(Failure Reporting, Analysis and Corrective Action System) is intended to provide management visibility and control for reliability and maintainability improvement of hardware and associated software by timely and disciplined utilization of failure and maintenance data to generate and implement effective corrective actions to prevent failure recurrence and to simplify or reduce the maintenance tasks. This process applies to acquisition for the design, development, fabrication, test, and operation or military systems, equipment, and associated computer programs. This paper shows the FRACAS development process and developed FRACAS system for a defense equipment.

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안전성 분석에 대한 사례 연구 (A Case Study for Safety Analysis)

  • Chang, Kwang-Chi;Lee, Key-Seo
    • 한국철도학회논문집
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    • 제7권3호
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    • pp.251-258
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    • 2004
  • A systematic methodology to determine safety requirements for railway signalling system and safety requirement allocation into system are presented. THR concept is used for as an interface between Risk Analysis to be performed by railway operator and System Design Analysis by the supplier. This approach is based on Signalling Safety Standard EN50129 by CENELEC.

Continuous Improvement Through Integration of Quality Tools

  • He, Zhen;Qi, Ershi;Liu, Zixian
    • International Journal of Quality Innovation
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    • 제3권2호
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    • pp.38-45
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    • 2002
  • Continuous quality improvement is now the focus of research and application in quality engineering. To achieve continuous improvement, it's necessary to integrate quality tools and to plan, design and control the whole process of creating quality. Based on the extensive literature review and the philosophy of concurrent quality engineering, the paper analyzes the relationships among major quality tools such as QFD, FMEA, DOE and SPC and presents a basic model and structure for the integration of quality tools.