• 제목/요약/키워드: Depth Machining

검색결과 456건 처리시간 0.027초

마이크로 엔드밀 가공시 가공인자가 표면거칠기 향상에 미치는 영향 (Effects of Machining Conditions for Improvement of Surface Roughness on Micro End-Milling)

  • 조병무;김상진;박희상;배명일
    • 한국공작기계학회논문집
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    • 제17권2호
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    • pp.71-76
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    • 2008
  • Micro end-milling is one of effective technology that is able to do ultra-precision machining while increasing the productivity and has wide application field. But selection of machining condition is very difficult because of complicated machining mechanism. Therefore this study was carried out to select working factors to get the optimum surface roughness. Machining condition are depth of cut, feed rate and spindle revolution. The result of this study showed that Surface roughness was affected, in the other of depth of cut, spindle revolution, feed rate. And this study provided an regression equation relating surface roughness to working factors through Regression Analysis and determination coefficient of regression equation had a satisfactory reliability of 79%.

초단펄스 전해 국부화를 이용한 미세구멍 가공 (Localized Electro-chemical Micro Drilling Using Ultra Short Pulses)

  • 안세현;류시형;최덕기;주종남
    • 한국정밀공학회지
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    • 제20권8호
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    • pp.213-220
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    • 2003
  • By the localization of electro-chemical dissolution region, we succeeded in a few micrometer size hole drilling on stainless steel with the radial machining gap of about 1 ${\mu}{\textrm}{m}$. Tens of nanosecond duration voltage pulses were applied between WC micro-shaft and stainless steel in the 0.1 M $H_2SO_4$ solution. Pt balance electrode was used to drill the high aspect ratio micro-hole without generation of Cr oxide layer on the machined surface. The effects of applied voltage, pulse duration, and pulse period on localization distance were investigated according to machining time. We suggested the taper reduction technique especially brought up on blind-hole machining. High quality micro-holes with 8 ${\mu}m$ diameter with 20 ${\mu}m$ depth and 12 ${\mu}m$ diameter with 100 ${\mu}m$ depth were drilled on 304 stainless steel foil. The various hole shapes were also produced including stepped holes and taper free holes.

빔 쉐이핑을 이용한 펨토초 레이저 ITO 박막 가공 깊이 제어에 대한 연구 (Study of ablation depth control of ITO thin film using a beam shaped femtosecond laser)

  • 김훈영;윤지욱;최원석;;황경현;조성학
    • 한국레이저가공학회지
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    • 제17권1호
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    • pp.1-6
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    • 2014
  • Indium tin oxide (ITO) is an important transparent conducting oxide (TCO). ITO films have been widely used as transparent electrodes in optoelectronic devices such as organic light-emitting devices (OLED) because of their high electrical conductivity and high transmission in the visible wavelength. Finding ways to control ITO micromachining depth is important role in the fabrication and assembly of display field. This study presented the depth control of ITO patterns on glass substrate using a femtosecond laser and slit. In the proposed approach, a gaussian beam was transformed into a quasi-flat top beam by slit. In addition, pattern of square type shaped by slit were fabricated on the surfaces of ITO films using femtosecond laser pulse irradiation, under 1030nm, single pulse. Using femtosecond laser and slit, we selectively controlled forming depth and removed the ITO thin films with thickness 145nm on glass substrates. In particular, we studied the effect of pulse number on the ablation of ITO. Clean removal of the ITO layer was observed when the 6 pulse number at $2.8TW/cm^2$. Furthermore, the morphologies and fabricated depth were characterized using a optical microscope, atomic force microscope (AFM), and energy dispersive X-ray spectroscopy (EDS).

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알루미늄 경사면 절삭의 표면거칠기 (Surface Roughness for the Machining of Inclined Planes of Aluminum)

  • 한정식;정종윤;문덕희
    • 산업경영시스템학회지
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    • 제31권2호
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    • pp.11-18
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    • 2008
  • Surface roughness is an important factor to evaluate machined parts in precision machining. This is the major measure of surface quality. This research sets up experiments to select the factors which affect surface roughness in the machining of inclined planes of aluminum. The levels of the selected experimental factors are chosen to evaluate the relationship between the surface roughness of the machined parts and machining parameters. This is to find out the optimal machining condition in the inclined planes. The objective of this research is to improve the surface roughness of the machined products by using the ANOVA analysis. The factors for the experiments are cutting speed, feed rate, cutting depth, and cutting width. The experimental levels of the factors are two for the cutting depth and width. For the cutting speed and feed rate, their levels are three because they are more sensitive for the surface roughness than the other two. The inclined planes are machined by 5-axis machining equipment.

STD11 금형강의 고속가공에서 가공조건 선정 (Selection of Machining Condition in High Speed Machining of STD11)

  • 이춘만;최치혁;고태조;정종윤;정원지
    • 한국정밀공학회지
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    • 제20권8호
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    • pp.30-38
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    • 2003
  • High-speed machining is one of the most effective technology to enhance productivity especially for hardened die material. High-speed machining can give great advantages for machining of dies and molds. But selection of machining condition is very difficult because of complicated machining mechanism. This paper presents the selection of machining condition in high-speed machining of STD11. Depth of cut, feed rate and spindle revolution are control factors. The effect of the control factors on surface roughness and machining error in Z-direction is discussed to improve machining accuracy.

STD11 금형강의 고속가공에서 가공정밀도 향상에 관한 연구 (A Study on the Improvement of Machining Accuracy in High Speed Machining of STD11)

  • 이춘만;최치혁;정원지;정종윤;고태조;김태형
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.329-334
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    • 2002
  • High-speed machining is one of the most effective technology to improve productivity. Because of the high speed and high feed rate, high-speed machining can give great advantages for the machining of dies and molds. This paper describes on the improvement of machining accuracy in high-speed machining. Depth of cut, feed rate, spindle revolution and cutting force are control factors. The effect of the control factors on machining accuracy is discussed for the results of surface roughness and machining error in Z-direction for the high speed machining of STD11.

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Abrasive-Assisted High Energy Water-Jet Machining Characteristics of Solid Wood

  • Lee, Hyoung-Woo
    • Journal of the Korean Wood Science and Technology
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    • 제32권3호
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    • pp.1-7
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    • 2004
  • The application of abrasive-assisted high energy water-jet was investigated as a possible new method of cutting wood. In this study the maximum cutting speeds for species of various wood density were determined and water-jet machining characteristics were investigated for sixteen Korean domestic species. The maximum cutting speed ranged from 200 to 750 mm/min. The results indicate that wood density affects machining characteristics such as maximum cutting speed, surface roughness, and kerf width. Roughness of surface generated increased and kerf width decreased as penetration depth increased.

고속 엔드밀 가공에서 가공변질층의 특성 (Characteristics of damaged layer in high speed end milling)

  • 김동은
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.326-331
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    • 2000
  • In this study, residual stress was investigated experimentally to evaluate damaged layer in high-sped machining. In machining difficult-to-cut material, residual stress remaining in machined surface was mainly speared as compressive stress. The scale of this damaged layer depends upon cutting speed, feed per tooth and radial cutting depth. Damaged layer was measured by optical microscope. The micro-structure of damaged layer was a mixed maternsite and austenite. depth of damaged layer is increased with increasing of cutting temperature, cutting force and radial depth. On the other hand, that is slightly decreased with decreasing of cutting force. The increase of tool wear causes a shift of the maximum residual stress in machined surface layer.

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냉간단조용 금형강의 절삭특성에 관한 연구 (A Study on the Machining Characteristics of Tool Material for Cold Forging)

  • 최원식;남중희;강창원;김원구;이인;권주리;박세영;문희준
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.135-138
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    • 2009
  • In this study we investigate the machining characteristics of tool material for cold forging by using the machining center. The test was in the SKD62 cold forging material by 2-edge endmill with cutting fluid. The coating conditions are depth of cut 1,2,3mm. WC-endmill, federate 20mm/min, cutting velocity 20m/min. The surface roughness increase as the depth of cut increase. Also cutting force increase whiles the depth of cut increase.

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