• 제목/요약/키워드: Densification Process

검색결과 302건 처리시간 0.021초

가수분해-축합반응 및 콜로이드 혼합법으로 유도된 LAS gel의 치밀화와 결정화 특성 (Densification and Crystallization Characteristics of LAS Gels Prepared by the Hydrolysis-Condensation Reaction and the Mixed Colloidal Processing Route)

  • 김광수;장현명;정창주
    • 한국세라믹학회지
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    • 제28권11호
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    • pp.865-872
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    • 1991
  • LAS (lithium aluminosilicate) sol was synthesized using the hydrolysis-condensation reaction of TEOS, chelated Al(OBus)3 and LiNO3 with H2O in alcohol (ethanol+2-propanol) medium. Lowering Li content by a factor of 1/2 significantly enhanced densification and retarded the crystallization of LAS gel by ~30$0^{\circ}C$. Dense LAS specimen with essentially pore-free microstructure was obtained by sintering the sol-gel derived gel at 80$0^{\circ}C$ for 4 h and annealing at 120$0^{\circ}C$ for 2 h. Similary, a mixed colloidal processing was attempted as a convenient, alternative route for the fabrication of dense LAS sintered body. The $\beta$-spodumene seeding (~0.8 ${\mu}{\textrm}{m}$) in the sol-gel derived LAS modified the sequence of phase transformations and lowered the temperature of crystallization by ~12$0^{\circ}C$. Combining the epitaxial seeding with the sol-gel process, we could lower the crystallization temperature to the sintering temperature range (~80$0^{\circ}C$) and, demonstrate a possibility of making the viscous sintering/crystallization as a continuous as a continuous unit process.

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반용융 재료의 압출공정에 관한 유한요소해석 (Finite Element Analysis of Extrusion Process in Semi-Solid State)

  • 황재호;고대철;민규식;김병민;최재찬
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 고액공존금속의 성형기술 심포지엄
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    • pp.5-15
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    • 1997
  • It is the objective of this study that by conducting the serni-solid extrusion using A12024, the effect of various process variables on the quality of extruded product and extrusion force is understood. The results of experiment are compared with those of finite element simulation in order to verify the effectiveness of the developed FE-simulation code. In order to simulate densification in the deformation of serni-solid material, the semi-solid material is assumed to be composed of solid region as porous skeleton following compressible visco-plastic model and liquid region following Darcy's equation for the liquid flow saturated in the interstitial space. Then the flow and deformation of the semi-solid alloy are analyzed by coupling the deformation of the porous skeleton and the flow of the eutectic liquid. It is assumed that initial solid fraction is homogeneous. Yield and plastic potential function presented by Kuhn and constitutive model developed by Gunasekera are used for solid skeleton.

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진동으로 인한 모래 공시체내의 밀도변화에 관한 연구 (Density Variation within Specimen as Affected by Vibration)

  • 장병욱
    • 한국지반공학회지:지반
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    • 제3권3호
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    • pp.7-20
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    • 1987
  • 교번 삼축 압축시험, 교번 전단응력 시험, 액상화 시험 및 진동 테이블 시험 등을 하기 위하여 제작되는 공시체로서 잘 다져진 모래를 사용하게 되며 진동에 의해 다져진 모래의 공시체가 균일한 밀도를 갖는다는 가정하에 상기한 실험을 하여 왔다. 지금까지 이러한 가정에 대한 연구가 충분히 되어 있지 않았으며 신뢰도 높은 실험을 하기 위하여는 공시체내에 모래의 밀도가 균일한 공시체를 제작하는 것이 중요하다. 이 연구에서는 진동에 의해서 모래 공시체를 제작할 경우 공시체내에 밀도의 변화가 발생하는지 여부와 각 진동인자가 밀도변화에 미치는 영향을 조사하였다. 이 연구 결과 진동 전에 균일한 밀도 를 갖는 공시체가 진동 후엔 공시체의 높이에 따라 상당한 밀도의 변화가 발생하였음을 보였으며 이러한 현상은 과재 하중, 입도 및 진동가속도의 크기에 따라 상당한 영향을 받는 것으로 밝혀졌다.

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AlN/W계 복합재료의 기계적 특성과 미세구조 (Mechanical Properties and Microstructure of AlN/W Composites)

  • 윤영훈;최성철;박철원
    • 한국세라믹학회지
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    • 제33권1호
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    • pp.83-91
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    • 1996
  • Monolithic AlN and AlN-W composites were fabricated by pressure-less sintering at 190$0^{\circ}C$ under nitrogen atmosphere and the influences of tungsten phase on the microstructure and mechanical properties were investi-gated. In the fabrication of sintered specimen no additive was used. And monolithic AlN showed substantial grain growth and low relative density. AlN-W composites were fully densified and grain growths of matrix were inhibited. The densification behavior of composites were inferred to be achieved through the liquid phase sintering process such as particle-rearrangement and solutino-reprecipitation. Also the oxid phases which is expected to form liquid phases duringsintering process were detected by XRD analysis. As the tungsten volume content increases fracture strength was decreased and fracture toughness was increased. It was suppo-sed that the strength decrease of composites with tungsten content was due to existence of interface phases. The subcritical crack growth behavior was observed from the stress-strain curve of composites. The effect of the secondary phase and interface phases on toughness in crease were studied through observation of crack propagation path and the influence of residual stress on crack propagation was investigated by X-ray residual stress measurement. In the result of residual stress measurement the compressive stress of matrix in composi-test was increased with tungsten volume content and the compressive stress distribution of matrix must have contributed to the inhibition of crack propagation.

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Densification Behavior of Mechanically Alloyed NiAl Powder Compact during Spark-plasma Sintering and its Mechanical Property

  • Kim, Ji-Soon;Jung, Soon-Ho;Jang, Young-Il;Kwon, Young-Soon
    • 한국분말재료학회지
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    • 제10권3호
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    • pp.172-175
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    • 2003
  • Mechanically-alloyed NiAl powder was sintered by Spark-Plasma Sintering (SPS) process. Densification and behavior mechanical property were determined from the experimental results and analysis ,such as changes in linear shrinkage, shrinkage rate, microstructure, and phase during sintering process, Victors hardness, and transver.ie-rupture-strength (TRS). Above 97% relative density was obtained after sintering at 115$0^{\circ}C$ for 5 min. Crystallite size determined by the Scherrer method was approximately 50 nm. From the X-ray diffraction analysis it was confirmed that the sintered bodies were composed mainly of NiAl phase together with Ni$_3$Al phase. Measured Vickers hardness and TRS value were 555$\pm$10 $H_v$ and 1393$\pm$75 MPa , respectively.

기계적 합금화 및 스파크 플라즈마 소결에 의해 제조된 Al-Fe-X계 합금의 열적 안정성: I. Al-Fe (Thermal Stability of Al-Fe-X Alloy System Prepared by Mechanical Alloying and Spark Plasma Sintering: I. Al-Fe)

  • 이현권;이상우;조경식
    • 한국분말재료학회지
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    • 제12권1호
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    • pp.70-78
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    • 2005
  • Mechanical alloying using high-energy ball mill and subsequent spark plasma sintering (SPS) process was applied to understand mechanical alloying processing of Al-Fe alloy system. The thermal stability of mechanically alloyed Al-Fe alloy was intended to be enhanced by SPS process. Various analytical techniques including particle size analysis, density measurement, micro-Vickers hardness test, SEM, TEM, and X-ray diffractometry were adopted to find optimum processing conditions for mechanical alloying and subsequent SPS and to estimate thermal stability of the prepared alloy. It was found from the treatment of mechanically alloyed Al-8wt.%Fe powder mixture that needle-shaped $Al_3Fe$ precipitates was formed in the Al-Fe matrix, and the alloy compact showed enhanced densification and reached its full density with little loss of its fine microstructure. After heat treatment at $500^{\circC}$, it was also shown that the thermal stability of Al-8wt.%Fe alloy fabricated in the present study was enhanced, which was due to its fine microstructure developed by fast densification of SPS.

저온 소결성이 우수한 Pb(Zr0.53Ti0.47)O3 계 압전 분말 제조 (The preparation of Pb(Zr0.53Ti0.47)O3 powders for low temperature densification)

  • 이용희;백인찬;석상일
    • 한국입자에어로졸학회지
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    • 제4권1호
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    • pp.21-25
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    • 2008
  • $Pb(Zr_{0.53}Ti_{0.47})O_3$ (PZT) was synthesized by a multiple wet dry process. Precipitates prepared from reaction between $ZrOCl_2{\cdot}8H_2O$ and $TiOCl_2$ and $NH_4OH$ in an aqueous solution was dried at $100^{\circ}C$, and calcined at $500^{\circ}C$ and $700^{\circ}C$. The mixture mixed with PbO and as-dried or calcined $Zr_{0.53}Ti_{0.47}O_4$ (ZT) powders was calcined again at 700 and $800^{\circ}C$. Well crystallized ZT and PZT were formed at even $700^{\circ}C$. PZT piezoelectric ceramics of more than 98.5% in a relative density was obtained by sintering at as low as $900^{\circ}C$.

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Preparation of Textured Bi0.5(Na,K)0.5TiO3-BiFeO3 Solid Solutions by Reactive-Templated Grain Growth Process

  • Kato, Kyoko;Kimura, Toshio
    • 한국세라믹학회지
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    • 제43권11호
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    • pp.693-699
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    • 2006
  • Textured $Bi_{0.5}(Na,K)_{0.5}TiO_3-BiFeO_3$ ceramics were prepared by the reactive-templated grain growth process, using platelike $Bi_4Ti_3O_{12}$ particles. The effects of chemical composition in $Bi_{0.5}(Na,K)_{0.5}TiO_3$ on texture development and densification were examined. Textured ceramics were obtained by using $Bi_{0.5}K_{0.5}TiO_3$ as an end member of the solid solution but densification was limited. Dense ceramics were obtained by using $Bi_{0.5}Na_{0.5}TiO_3$ but texture did not develop. Dense, textured ceramics were obtained by using $Bi_{0.5}(Na_{0.5}K_{0.5})_{0.5}TiO_3$.

Effect of the Processing Parameters on the Densification and Strength of 2D SiC Fiber-SiC Matrix Composites Fabricated by Slurry Infiltration and Stacking Process

  • Lim, Kwang-Young;Jang, Doo-Hee;Kim, Young-Wook;Park, Ji-Yeon;Park, Dong-Soo
    • 한국세라믹학회지
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    • 제44권7호
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    • pp.349-353
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    • 2007
  • 2D SiC fiber-SiC (SiC/SiC) composites were fabricated via slurry infiltration and a stacking process. The effects of the additive composition and content in SiC slurries and the effect of the sintering time on the sintered density and strength of SiC/SiC composites were investigated. A slurry containing $Al_2O_3-Y_2O_3-MgO$ (AYM) additives led to a higher strength compared to a slurry containing $Al_2O_3-Y_2O_3-CaO$ (AYC) additives. The sintered density increased as the sintering time increased and showed a maximum (>98%) at 4 h. In contrast, the flexural strength increased as the sintering time increased and showed a maximum (615 MPa) at 6 h. The relative density and flexural strength increased as the additive content increased.

Fabrication and Characterization of Hydroxyapatite/Mullite and Tricalcium Phosphate/Al2O3 Composites Containing 30 wt% of Bioactive Components

  • Ha, Jung-Soo
    • 한국세라믹학회지
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    • 제52권5호
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    • pp.374-379
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    • 2015
  • Mullite-matrix and $Al_2O_3$-matrix composites were fabricated with 30 wt% hydroxyapatite (HA) and tricalcium phosphate (TCP), respectively, as additives to give bioactivity. A diphasic gel process was employed to lower the densification temperature of the mullite matrix to $1320^{\circ}C$. A polymer complexation process was used to synthesize a TCP powder that was fully densified at $1250^{\circ}C$, for application to the matrix. For the HA/mullite composite, HA decomposed during sintering by reactions with the matrix components of $Al_2O_3$ and $SiO_2$, resulting in a mixture of $Al_2O_3$, TCP, and other minor phases with a low densification of less than 88% of the theoretical density (TD). In contrast, the TCP/$Al_2O_3$ composite was highly densified by sintering at $1350^{\circ}C$ to 96%TD with no reaction between the components. Different from the TCP monolith, the TCP/$Al_2O_3$ composite also showed a fine microstructure and intergranular fracture, both of which characteristics are advantageous for strength and fracture toughness.