• Title/Summary/Keyword: Densification Process

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Dielectric and Piezoelectric Properties of (Na,K,Li)(Nb,Sb,Ta)O3 Ceramics as a Function of CuO Addition (CuO 첨가에 따른 (Na,K,Li)(Nb,Sb,Ta)O3 세라믹스의 유전 및 압전 특성)

  • Lee, KabSoo;Kim, YouSeok;Yoo, JuHyun;Mah, Sukbum
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.27 no.10
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    • pp.630-634
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    • 2014
  • $(Na_{0.525}K_{0.4425}Li_{0.0375})(Nb_{0.9975}Sb_{0.065}Ta_{0.0375})O_3+0.3 wt%CoO$ ceramics were fabricated as a function of CuO addition by traditional solid state sintering process in order to develop excellent lead-free piezoelectric ceramics composition. The addition of CuO in the LNKNTS composition ceramics can effectively enhance the densification of the ceramics, resulting in the oxygen vacancies as hardening effect. The excellent piezoelectric properties of electromechanical coupling factor($k{\small}_P$) of 0.378, piezoelectric constant($d_{33}$) of 152 pC/N were obtained from the 1.0 mol% CuO doped LNKNTS ceramics sintered at $1,020^{\circ}C$ for 3 h.

Effect of Heat-Treatment in Se Atmosphere on the Densification of Absorber Layer Using $Cu(In,\;Ga)Se_2$ Nanoparticles ($Cu(In,\;Ga)Se_2$ 나노입자을 이용한 광흡수층 치밀화에 따른 Se 분위기의 열처리 효과)

  • Yoon, Kyung-Hoon;Kim, Ki-Hyun;Ahn, Se-Jin;Ahn, Byung-Tae
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.210-213
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    • 2006
  • 나노입자를 이용하여 치밀한 $Cu(In,\;Ga)Se_2$ 태양전지용 광흡수층을 제조하기 위해 먼저, 콜로이달 방법으로 합성된 20nm이하의 CIGS 나노입자를 저가의 스프레이 법을 이용하여 CIGS 막을 제조하였다. 제조된 CIGS막을 two-zone RTP (rapid temperature Process) 방법으로 Se 분위기 안에서 열처리를 행하였다. 입자의 치밀화를 위해 기판의 온도, Se 증발온도와 수송가스의 유량을 조절하여 CIGS 입자성장을 행하였다. 그러나, Se의 증발온도가 높을수록 CIGS와 MO 박막 사이에서 $MoSe_2$ 층이 형성되었다. 형성된 $MoSe_2$층의 부피 팽창으로 인해 하부의 유리기판과 Mo층 사이에서 peeling off 현상이 발생했다. 이러한 Peeling off현상을 억제하면서 CIGS 나노입자 성장을 하기 위해, Se 공급을 빨리 할 수 있도록 Se의 증기압을 높였으며, 최적조건에서 급속 열처리 공정을 통해 CIGS 나노입자 성장과 치밀화를 위한 소결거동을 관찰하였다.

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Rapid Sintering of Nanostuctured Tungsten Carbide by High-Frequency Induction Heating and its Mechanical Properties (고주파유도 가열에 의한 나노구조의 텅스텐 카바이드 급속소결과 기계적 성질)

  • Kang, Hyun-Su;Doh, Jung-Mann;Hong, Kyung-Tae;Ko, In-Yong;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.48 no.11
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    • pp.1009-1013
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    • 2010
  • Extremely dense WC with a relative density of up to 99% was obtained within five minutes under a pressure of 80 MPa using the High-Frequency Induction Heated Sintering method. The average grain size of the WC was about 71 nm. The advantage of this process is not only rapid densification to obtain a neartheoretical density but also the prohibition of grain growth in nano-structured materials. The hardness and fracture toughness of the dense WC produced by HFIHS were $2660kg{\cdot}mm^{-2}$ and $7.2MPa{\cdot}m^{1/2}$, respectively.

Mechanical Synthesis and Fabrication of Nanostructured TiCo Alloy by Pulsed Current Activated Sintering (기계적 합금 및 펄스전류 활성 소결에 의한 나노구조 TiCo 합금의 제조)

  • Shon, In-Jin;Song, Ha-Young;Cho, Sung-Wook;Kim, Wonbaek;Suh, Chang-Yul
    • Korean Journal of Metals and Materials
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    • v.50 no.1
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    • pp.39-44
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    • 2012
  • Nanopowders of TiCo were synthesized from Ti and Co by high energy ball milling. Highly dense nanostructured TiCo compounds were consolidated at low temperature by pulsed current activated sintering within 3 minutes from the mechanical synthesis of the powders (TiCo) and horizontal milled Ti+Co powders under 100 Mpa pressure. This process allows very quick densification to near theoretical density and prohibits grain growth in nanostructured materials. The grain sizes of the TiCo compounds were calculated. Finally, the average hardness values of the nanostructured TiCo compounds were investigated.

Fabrication of Nanostructured 3FeAl-Al2O3 Composite from Mechanically Synthesized Powders by Pulsed Current Activated Sintering and Its Mechanical Properties (기계적 합성된 분말로부터 펄스전류 활성 소결에 의한 나노구조 3FeAl-Al2O3 복합재료 제조 및 기계적 특성)

  • Du, Song-Lee;Shon, In-Jin;Doh, Jung-Mann;Park, Bang-Ju;Yoon, Jin-Kook
    • Korean Journal of Metals and Materials
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    • v.50 no.6
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    • pp.449-454
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    • 2012
  • Nanopowder of FeAl and $Al_2O_3$ was synthesized from FeO and Al powders by high energy ball milling. Using the pulsed current activated sintering method, the nanocystalline $Al_2O_3$ reinforced FeAl composite was consolidated within two minutes from mechanically synthesized powders. The advantage of this process is that it allows very quick densification to near theoretical density and prohibits grain growth in nanostuctured materials. The grain size, sintering behavior and hardness of sintered $FeAl-Al_2O_3$ composite were investigated.

Compressive Deformation Behavior of Al-10Si-5Fe-1Zr Powder Alloys Consolidated by Spark Plasma Sintering Process (Spark Plasma Sintering법에 의해 예비 성형된 Al-10Si-5Fe-1Zr 분말합금의 고온 압축변형 거동)

  • Park, Sang-Choon;Kim, Mok-Soon;Kim, Kyung-Taek;Shin, Seung-Young;Lee, Jeong-Keun;Ryu, Kwan-Ho
    • Korean Journal of Metals and Materials
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    • v.49 no.11
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    • pp.853-859
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    • 2011
  • Compressive deformation behavior of Al-10Si-5Fe-1Zr (wt%) alloy preform fabricated by SPS(spark plasma sintering) of gas atomized powder was investigated in the temperature range from 380 to $480^{\circ}C$ and at strain rates from $1.0{\times}10^{-3}$ to $1.0{\times}10^{0}s^{-1}$. Stress-strain curves showed a peak stress (${\sigma}_p$) during initial stage of deformation, followed by a steady state flow at all temperatures and strain rates tested. The (${\sigma}_p$) decreased with both increase in temperature and decrease in strain rate. Nearly full densification was found to occur in the compressively deformed specimens irrespective of test condition. TEM observation revealed a restricted grain growth during steady state flow.

Thermal Properties and Microstructural Changes of Fe-Co System Valve Seat Alloy by High Densification Process (고밀도화 공정에 의한 Fe-Co 계 밸브시트 합금의 조직변화와 열적 특성)

  • Ahn, In-Shup;Park, Dong-Kyu;Ahn, Kwang-Bok;Shin, Seoung-Mok
    • Journal of Powder Materials
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    • v.26 no.2
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    • pp.112-118
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    • 2019
  • Infiltration is a popular technique used to produce valve seat rings and guides to create dense parts. In order to develop valve seat material with a good thermal conductivity and thermal expansion coefficient, Cu-infiltrated properties of sintered Fe-Co-M(M=Mo,Cr) alloy systems are studied. It is shown that the copper network that forms inside the steel alloy skeleton during infiltration enhances the thermal conductivity and thermal expansion coefficient of the steel alloy composite. The hard phase of the CoMoCr and the network precipitated FeCrC phase are distributed homogeneously as the infiltrated Cu phase increases. The increase in hardness of the alloy composite due to the increase of the Co, Ni, Cr, and Cu contents in Fe matrix by the infiltrated Cu amount increases. Using infiltration, the thermal conductivity and thermal expansion coefficient were increased to 29.5 W/mK and $15.9um/m^{\circ}C$, respectively, for tempered alloy composite.

Cold Compaction Behavior of Nano and Micro Aluminum Powder under High Pressure

  • Kim, Dasom;Park, Kwangjae;Kim, Kyungju;Cho, Seungchan;Hirayama, Yusuke;Takagi, Kenta;Kwon, Hansang
    • Composites Research
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    • v.32 no.3
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    • pp.141-147
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    • 2019
  • In this study, micro-sized and nano-sized pure aluminum (Al) powders were compressed by unidirectional pressure at room temperature. Although neither type of Al bulk was heated, they had a high relative density and improved mechanical properties. The microstructural analysis showed a difference in the process of densification according to particle size, and the mechanical properties were measured by the Vickers hardness test and the nano indentation test. The Vickers hardness of micro Al and nano Al fabricated in this study was five to eight times that of ordinary Al. The grain refinement effect was considered to be one of the strengthening factors, and the Hall-Petch equation was introduced to analyze the improved hardness caused by grain size reduction. In addition, the effect of particle size and dispersion of aluminum oxide in the bulk were additionally considered. Based on these results, the present study facilitates the examination of the effect of particle size on the mechanical properties of compacted bulk fabricated by the powder metallurgy method and suggests the possible way to improve the mechanical properties of nano-crystalline powders.

Density control of ZnO nanorod arrays using ultrathin seed layer by atomic layer deposition

  • Shin, Seokyoon;Park, Joohyun;Lee, Juhyun;Choi, Hyeongsu;Park, Hyunwoo;Bang, Minwook;Lim, Kyungpil;Kim, Hyunjun;Jeon, Hyeongtag
    • Journal of Ceramic Processing Research
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    • v.19 no.5
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    • pp.401-406
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    • 2018
  • We investigated the effect of ZnO seed layer thickness on the density of ZnO nanorod arrays. ZnO has been deposited using two distinct processes consisting of the seed layer deposition using ALD and subsequent hydrothermal ZnO growth. Due to the coexistence of the growth and dissociation during ZnO hydrothermal growth process on the seed layer, the thickness of seed layer plays a critical role in determining the nanorod growth and morphology. The optimized thickness resulted in the regular ZnO nanorod growth. Moreover, the introduction of ALD to form the seed layer facilitates the growth of the nanorods on ultrathin seed layer and enables the densification of nanorods with a narrow change in the seed layer thickness. This study demonstrates that ALD technique can produce densely packed, virtually defect-free, and highly uniform seed layers and two distinctive processes may form ZnO as the final product via the initial nucleation step consisting of the reaction between $Zn^{2+}$ ions from respective zinc precursors and $OH^-$ ions from $H_2O$.

Effect of Negative Substrate Bias Voltage on the Microstructure and Mechanical Properties of Nanostructured Ti-Al-N-O Coatings Prepared by Cathodic Arc Evaporation

  • Heo, Sungbo;Kim, Wang Ryeol;Park, In-Wook
    • Journal of the Korean institute of surface engineering
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    • v.54 no.3
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    • pp.133-138
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    • 2021
  • Ternary Ti-X-N coatings, where X = Al, Si, Cr, O, etc., have been widely used for machining tools and cutting tools such as inserts, end-mills, and etc. Ti-Al-N-O coatings were deposited onto silicon wafer and WC-Co substrates by a cathodic arc evaporation (CAE) technique at various negative substrate bias voltages. In this study, the influence of substrate bias voltages during deposition on the microstructure and mechanical properties of Ti-Al-N-O coatings were systematically investigated to optimize the CAE deposition condition. Based on results from various analyses, the Ti-Al-N-O coatings prepared at substrate bias voltage of -80 V in the process exhibited excellent mechanical properties with a higher compressive residual stress. The Ti-Al-N-O (-80 V) coating exhibited the highest hardness around 30 GPa and elastic modulus around 303 GPa. The improvement of mechanical properties with optimized bias voltage of -80 V can be explained with the diminution of macroparticles, film densification and residual stress induced by ion bombardment effect. However, the increasing bias voltage above -80 V caused reduction in film deposition rate in the Ti-Al-N-O coatings due to re-sputtering and ion bombardment phenomenon.